In the event of an emergency, the FAA requires that all passengers and crew be unloaded in under 90 seconds. In a ground test, Airbus was able to successfully de-plane 853 passengers and 20 crew in 78 seconds. When US Airways Flight 1549 made a historic water landing on the Hudson River in 2009, 15 seconds elapsed from the time of impact to the first emergency exit door opening, allowing the first of 155 passengers and crew to evacuate.

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Even under ideal conditions such as a staged test, evacuating 2,000 people in under 90 seconds while floating on uncertain seas, no matter how many emergency exits are available and how strategically they are located, is highly unlikely and probably impossible. In an actual crash scenario, the added element of chaos (perhaps the reason why it took 15 seconds for the first passenger to escape Flight 1549) could make blended wing body airliners markedly less safe than traditional aircraft.

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US Airways Flight 1549 floating in the Hudson River with emergency exit slides deployed.

The BWB-450 airliner concept mentioned previously did account for emergency egress on paper. The cabin design called for six longitudinal aisles with main cabin doors at the front and emergency exits at the back of each. Four aisles spanning across the aircraft would also assist in de-planing, with a horseshoe-shaped aisle along the leading edge. However, the study also acknowledged that regulatory bodies would need to develop new evacuation criteria for the blended wing body airliner’s new class of interior configuration. If that criteria mandated all passengers and crew be able to evacuate the aircraft in more than 90 seconds, would passengers be willing to travel on something that was more difficult to escape than a traditional airliner? Would airlines accept this risk?

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Environmental variables must be also taken into account when considering the flying boat proposal. What would be the impact of an enormous flying boat landing near a coastline on fragile marine ecosystems? Would these flying boats further exacerbate ocean acidification and the overall declining health of the oceans? What impact would saltwater have on their engines and structure? We simply don’t have enough information at this point to assess these considerations, but surely these questions (among many others) will need to be answered before the concept could ever be commercialized.

The flying boat designers state that their proposal could be powered by hydrogen fuel, which produces no emissions and would therefore lessen the aircraft’s environmental impact. However, the production of hydrogen fuel requires more energy to manufacture than can be extracted from the fuel when it is consumed. While the aircraft itself may not be a polluter, the supply chain feeding it most certainly is.

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Further, the cost of producing hydrogen fuel is undefined in the proposal and could easily exceed that of traditional aviation fuel. Fuel is the largest variable cost to airlines, and a cost-effective hydrogen fuel supply would need to be absolutely guaranteed. Future aircraft may forego traditional and hydrogen fuels altogether in lieu of electric power from batteries, a technology that Airbus is investing in heavily.

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A Big Flying Wing Seaplane Just Doesn’t Fly

Even if the flying boat concept were a land-based blended wing body, the design would buck all industry trends. Current state of the art airliners such as the Boeing 787, Boeing 777X and Airbus A350 (with a combined backlog of well over 1,800 orders as of this writing) represent the chosen path for a tumultuous industry that can’t afford such a radical departure from systems proven over the last 100 years of flight. These aircraft are designed to conform to existing infrastructure because the case for creating all-new infrastructure for one new aircraft type is insolvent.

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The oversized 777X has a folding wing mechanism that raises the last 11 feet of each wing so the aircraft will fit in gates designed for the original 777. The gargantuan Airbus A380 is so large that it requires an Airport Operations escort to shadow the wingtips during ground movements on the airfield at LAX. Airlines are willing to bet on innovative engineering solutions like folding wings on the 777X and escort protocols for the A380 because they preserve legacy infrastructure investments. The costs of designing, testing and building all new floating infrastructure to support an all new flying boat are far too burdensome when less disruptive solutions exist.

How much would a transonic flying boat seating 2,000 people and powered by eight engines cost? This year, an Airbus A380-800 costs $549.8 million. An aircraft with twice as many engines and able to carry more than twice as many people, all while operating in a maritime environment, could easily cost well over $1 billion per copy while being unable to serve inland destinations. Airlines cannot afford decreased capability and flexibility.

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Ultimately, the success of the flying boat concept depends on a hub-and-spoke model. The authors note that 16 of the 32 largest airline hubs are located in a coastal area, with an additional eight situated within 50 miles of a coast. The hub-and-spoke model was also the major assumption of the Airbus A380 program, which has been nothing short of a sales disappointment. Travelers prefer the most direct route to a destination, a fact that is unlikely to change.

Even with transonic speed capability, the flying boat would not travel fast enough to decrease the total time of a transatlantic voyage compared to land-based airliners. The time it would take for up to 2,000 passengers to travel to a floating airport, load onto the flying boat, fly across the ocean, unload at the next floating airport and then transfer to another (if not multiple) form(s) of transportation before reaching their final destination is not competitive.

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It is possible that aircraft derived from Boeing’s BWB-450 and X-48 blended wing body designs or Northrop Grumman’s flying wing airliner concept could enter commercial service someday. As studies suggest, they could be quieter and more fuel efficient than traditional airliners, which would satisfy long-term goals from NASA, the FAA and others. However, new evacuation criteria would need to be established and integration issues with existing infrastructure would need to be resolved. Even then, these aircraft will not be taking off and landing on water.

Like so many pie in the sky aviation concepts that have filled the pages of Popular Mechanics over the years, the reality always comes down to commercial viability, technical and political feasibility and non-glamorous metrics like emergency exiting times.

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Although a super-sized flying wing seaplane sounds and looks cool, it just doesn’t float or fly when faced with the realities of modern commercial aviation.

Photo credits: Concept image - Imperial College of London, Concept schematic - Imperial College of London, YB-49 in flight - Public Domain/Wikicommons, X-48B runway - Carla Thomas/Wikicommons, X-48B underwing - Carla Thomas/Wikicommons, Airbus A380 landing - LeGeôlier/Wikicommons, Hughes H-4 Hercules - Public Domain/Wikicommons, Airbus A380 terminal - Philippe Durand/Wikicommons, Flight 1459 in Hudson River - Gregory Lam/Wikicommons

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