@dislexicmofo: I laughed out loud... not the abbreviated, metaphorical, kind the kids are doing on the internet these days... but actual, spell it out, honest to goodness, out loud guffaws.
This somewhat reminds me of the time I was forced to change the fan belt in our old '69 911. I say forced because the car had a perfectly good belt before my idiocy got involved. I got the car out to give it a good washing. I placed a towel over the engine as the vent in the engine cover is a really open affair with nothing but a coarse mesh and nice chrome grille guarding against the elements. I didn't want to inadvertently bathe the distributor while rinsing the car down.
You all can see where this is going.
After finishing up with drying the car off, I hopped in and started it up. The engine fired and then died almost immediately. I would've tried it again, but the suddenness of the engine stopping was disconcerting. I got out and opened the engine bay, and there was the towel, all wrapped up in the innards of the fan belt assembly. And I mean it was really stuck. If you don't know old 911's, that fan belt is driven off of the crank. Since the fan must run all the time, the alternator sits inside the fan assembly. Porsche's efficiency of design spared me from an even larger mess. Still, I spent about 3 hours cutting the towel out of there. I had to cut the fan belt too, as it and the towel were practically as one.
And people ask why I'm not considering doing the rebuild on that motor myself... #vwbeetle
We had a International with a DT466 that would throw belts for no reason, but just as bizarrely, almost always in the same places. If you were driving and saw that truck pulled over at one of those places with the hood up, you knew why. The main driver of that truck got real good at changing the (6) belts this way (because when one went off it took all the rest with it), but he did it by bumping the starter solenoid with the engine and fuel off. It was still terrifying to watch, and while we tried everything to figure out the problem, eventually the truck would find a set of belts it could live with (we thought we fixed it!) until a year or so later it would start all over again. #vwbeetle
@Psiu! Puxa!: You're right, Mopar or no car!: We replaced every accessory pulley first, and changed the belt routing when that didn't work. Surprisingly, running the alternator solely off the water pump/camshaft worked for quite a while. Then it started happening again, so we pulled the radiator to get to the crank pulley/harmonic balancer, and even though we could find nothing wrong with either, we replaced both. This worked for about a year, and then it started all over again. The crazy part was that it was always in the same places, after pulling a real long grade under load, then getting back up to highway speed, and when you hit the next little grade and it went back under load, sproing! whapwhapwhapwhap, buzzers on! New motor mounts and tranny mounts, while long-shots, fixed it for about, you guessed it, a year, then it started all over again. Truck sits in the yard and mocks us all, because nobody will drive it except the guy who put's the belts on the easy way..... #vwbeetle
@Xelmon: It was only this truck.... Which is what pissed all of us off. We got straight-edges out, checked the pulley alignment, got them as lined-up as we could, and then checked some of the other trucks that would run just fine with a full 1/2 to 3/4" jog in the belt on the long run. I once took one of the two alternator belts off of one truck and ran it all day with the one belt deliberately on the wrong pulley with no problem. The I-6 DT 466/530's are the one's I'm familiar with, the DT 360 I've heard was O.K. but a little underpowered, but I stay ALL the way away from the VT365 (the Ford PowerStroke v8)! #vwbeetle
@coupeZ600: Maybe it had a machining flaw internally, like a piece of the rotating assembly was slightly light/heavy. Could have been just enough to set up a harmonic at the crank nose, and flap the pulley around at the right load, but not be noticeable anytime else. Certainly interesting though. #vwbeetle
@crinklesmith: But what was so strange, and perplexed us all to no end, was that it never did it under full, pedal to the floor, almost lugging and working-as-hard-as-it-could power, or just after as it was taken off load, but a while later. I was the champion of the motor/tranny-mount theory (because by then I had nothing else), but like all the others that thought they fixed it, about a year later it would start all over again. #vwbeetle
@coupeZ600: How the hell motor/tranny mounts could help/stop a belt being thrown was something I was never real comfortable with, but it seemed to work (for a while). #vwbeetle
From what I've read the DT360 (mistyped earlier) is the thing I might be looking at down the road, and it has Much more power and torque than a gas dodge from the 50's. #vwbeetle
@Xelmon: While hearing that the 360 was under-powered, that was completely in a work-truck application. In a big pick-up/RV/small bus I'm sure it would be great! They're super simple to work on and will burn almost anything without qualm- we ran our mechanical (not EFI) 466's on some hippie-brewed B100 diesel one whole summer with no problems whatsoever. The electronic engines would send weird fault-codes to the ECM though, so we only burn B20 in them.
I like the vexed engine idea. Just today I found out it had a in-frame over-haul at around 90,000 miles, way too early and long before I got there (it's a '84 and I started in '95, but the belt-throwing fits didn't start until 2000-2001). Clues..... #vwbeetle
@lilwillie: Golf clap? Does that require a tetanus shot on top of the multi-spectrum of antibiotics you have to take with contracting the normal clap? #vwbeetle
@mechimike: Yeah but it's amazing how much pavement you can see through the bay compared to more modern cars!
Apparently I was lucky in that his car wasn't a tii model. In those models the mechanical fuel injection apparatus is in the place where the alternator sits in the normal model (ie, front and top center), and the alternator is only accessible from underneath the car.
Might even be one of those jobs where the description starts with: "Step 1: remove engine" #vwbeetle
@ThreeLitre: I've only seen one tii in person, at Eurofest this past weekend. And then I mistook the fuel injection unit for a smog pump. ooops. ;-) #vwbeetle
When I got my new Karmann Ghia home, I managed to change the oil and set the valve lash in 45 minutes, with the car sitting on the trailer, in the dark, using a flashlight, having never worked on a VW before. #vwbeetle
@mechimike: Based on the facts you bought a Karmann Ghia, and had the foresight to change the oil and adjust the valves by yourself will you be my friend? #vwbeetle
Well, actually my name is mechimike because, a long time ago,back in the mists of time when the internets were still young, I had to chose a username for my very first email account. And, while I consider myself a halfway decent wrench, I have a horrible, horrible memory. So I kept that handle. #vwbeetle
@mechimike: Did it run after that? And if it was so dark, how did you know it was a VW? You may have inadvertently done something rather upsetting to your neighbor's cow, you know.
@mechimike: Well, yeah, but you're like a super mechanic and all. That's the equivalent of me being able to, oh, let's say unlock my front door and get into my house after dark. #vwbeetle
@mechimike: Yeah well you had a TRAILER and a FLASHLIGHT. Yer had it EASY, mate. Me Dad used to make me and my baby brother (God rest his soul) remove and replace the cylinder heads of our family Beetle knee deep in the mud in the PITCH DARK and the DRIVING RAIN with NO TOOLS WHATSOEVER but our BARE HANDS while he were drinking foul corn whiskey from a Mason Jar and BEATING US with a COATHANGER. And we were only mere lads of eight and ten years at the time. And we enjoyed it, we did! Get me another whisky, bartender. #vwbeetle
@dmoon: Perfectly cromulent word. On a related note, the proliferation of easy-to-use video production software is, at best, a mixed blessing. #vwbeetle
10/22/09
nothing to say really, except he should have used the official replacement kit #vwbeetle
10/22/09
Well played. #vwbeetle
10/22/09
You all can see where this is going.
After finishing up with drying the car off, I hopped in and started it up. The engine fired and then died almost immediately. I would've tried it again, but the suddenness of the engine stopping was disconcerting. I got out and opened the engine bay, and there was the towel, all wrapped up in the innards of the fan belt assembly. And I mean it was really stuck. If you don't know old 911's, that fan belt is driven off of the crank. Since the fan must run all the time, the alternator sits inside the fan assembly. Porsche's efficiency of design spared me from an even larger mess. Still, I spent about 3 hours cutting the towel out of there. I had to cut the fan belt too, as it and the towel were practically as one.
And people ask why I'm not considering doing the rebuild on that motor myself... #vwbeetle
10/22/09
10/22/09
10/22/09
10/22/09
Is this something that happened only to the DT466, or is it also true for the DT350? #vwbeetle
10/23/09
10/23/09
10/23/09
10/23/09
10/28/09
So, a vexed engine. Too bad.
From what I've read the DT360 (mistyped earlier) is the thing I might be looking at down the road, and it has Much more power and torque than a gas dodge from the 50's. #vwbeetle
10/28/09
I like the vexed engine idea. Just today I found out it had a in-frame over-haul at around 90,000 miles, way too early and long before I got there (it's a '84 and I started in '95, but the belt-throwing fits didn't start until 2000-2001). Clues..... #vwbeetle
10/22/09
10/22/09
10/22/09
Cool trick though #vwbeetle
10/22/09
10/22/09
@Alfisted: Yeah... me too. #vwbeetle
10/22/09
10/22/09
I recently swapped the entire alternator out of my Dad's 1974 BMW 2002 in under 20 mins. What do I get? #vwbeetle
10/22/09
golf clap #vwbeetle
10/22/09
10/22/09
10/22/09
10/22/09
Apparently I was lucky in that his car wasn't a tii model. In those models the mechanical fuel injection apparatus is in the place where the alternator sits in the normal model (ie, front and top center), and the alternator is only accessible from underneath the car.
Might even be one of those jobs where the description starts with: "Step 1: remove engine" #vwbeetle
10/22/09
10/22/09
10/22/09
10/22/09
@Van Sarockin, rogue trebuchet: #vwbeetle
10/22/09
Cool trick though. #vwbeetle
10/22/09
10/22/09
10/22/09
10/22/09
[jalopnik.com]
and...
[jalopnik.com]
Well, actually my name is mechimike because, a long time ago,back in the mists of time when the internets were still young, I had to chose a username for my very first email account. And, while I consider myself a halfway decent wrench, I have a horrible, horrible memory. So I kept that handle. #vwbeetle
10/22/09
10/22/09
10/22/09
10/22/09
10/22/09
10/22/09
10/22/09
10/22/09
10/22/09
10/22/09
Cool trick though. #vwbeetle
10/22/09
10/22/09
10/22/09
10/22/09
08/31/09
08/31/09
08/31/09