<![CDATA[Jalopnik: sae]]> http://tags.jalopnik.com/assets/base/img/thumbs140x140/jalopnik.com.png <![CDATA[Jalopnik: sae]]> http://jalopnik.com/tag/sae http://jalopnik.com/tag/sae <![CDATA[Top Five Pieces Of Hot Engine Porn At SAE]]> The SAE World Congress is a huge conference of very serious businessmen and engineers gathering to exchange ideas and opine on the industry. It's also a place where you can geek-out on hardcore engine pr0n.

The Congress is a mix of press events, technical talks, and vendors large and small hocking their wares, latest innovations and inventions, It's also a great place to see some pretty nice hardware chopped up in cross section with booth professionals who know the difference between a PV diagram and a pirouette. We've listed our top five favorite engine displays at this year's 2009 SAE World Congress. Some are large, some are small, some are conventional and our favorites are really unconventional. Click through each image for a complete gallery, and if it's something novel, an explaination on the inner workings.

5) Lexus IS 350 2GR-FSE V6

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4) Dodge Ram 5.7 L HEMI V8

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3) Honda Insight 1.3 L i-VTEC and 10 kW Motor

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2) Scuderi Split-Stroke Engine

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1) Vengeance Power Engine

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<![CDATA[Vengeance Power Engine]]>

Our favorite engine at the 2009 SAE World Congress was this awesome piece of engineering from Vengeance Power. It borrows concepts from several different kinds of engines and improves on them in certain aspects. Think of it like a sliding vane superchager improved in every possible way and made to burn fuel. The engine was designed to alleviate one of the worst flaws of the Wankel rotary design, the rapid expansion of combustion chamber volume after ignition, reducing the amount of physical work that can be done with each stroke.

The Vengeance engine uses an almost oval-shaped engine block liner designed to let the gasses expand more slowly, so they can do more work than a Wankel. The combustion chambers are formed by eight sliding vanes, riding on two sets of offset roller bearings and guided by a tracking cam to follow the oval block shape. The vanes are also sealed on three sides by some specially designed contact seals. In all there are only nine moving parts but the model shown is capable of 550 HP and 2500 lb-ft of torque at 1200 RPM.

The engine is targeted primarily as power sources for generators and according to Vengeance they'll be quite well suited to the task. Roller bearings and no reciprocal motion means low vibrations and the compact size means it'll fit into a lot of places. They're also claiming a 50% stoichiometric efficiency on natural gas, 53% with gasoline and 67% on diesel, which is outstanding. Furthermore it's claimed the cost to build is 80% of an equivalent piston engine. Sign us up.

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<![CDATA[Honda Insight 1.3 L i-VTEC and 10 kW Motor]]>

It might be a tiny little thing, but the 2010 Honda Insight's 1.3 liter four cylinder with an integrated 10 kW motor/generator is a big part of why the Insight is both efficient and relatively cheap. It does have some fancy tech though, with i-DSI or intelligent Dual & Sequential Ignition, as evidenced by each compression chamber's twin spark plugs. 98 HP and 123 lb-ft ain't much but 43.8 MPG is the key figure here.

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<![CDATA[Dodge Ram 5.7 Liter HEMI V8]]>

You didn't think we'd leave the Mopar-maniacs out of the fun did you? Say what you will about the Dodge Ram or other Chrysler products the HEMI V8 goes into, but the 5.7 liter unit in the Ram is quite a nice piece. It's got a 10:1 compression ratio, variable valve timing, coil-on-plug ignition, aluminum cylinder heads an active intake manifold which changes the intake runner length, to vary torque delivery through the rev range. 380 HP and 404 lb-ft of torque doesn't hurt either.

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<![CDATA[Lexus IS350 2GR-FSE V6]]>

The Lexus IS350 2GR-FSE V6 is an update to the previous 3.0 V6 found in the previous IS and with 306hp at 6400 rpm and 277 ft-lbs of torque at 4800 rpm, it's no slouch in the power production realm. This particular cutaway is rather nice for checking out those mile-long long intake runners.

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<![CDATA[2009 SAE: We'll Do Anything To Hit CAFE Targets]]> The pressure's on for engineers at the 2009 SAE World Congress to come up with novel ways to help automakers meet and exceed future 35 MPG CAFE targets, but a balloon car? Ridiculous!


One of the things we didn't expect to see here at the 2009 SAE World Congress amidst the seas of pocket protectors, and twenty-year-old eyeglasses was a full-sized, seemingly functional balloon car. Yes, that is a real balloon, yes that is a real tube, and yes the cart actually rolls. Unfortunately we're pretty sure the tube is plugged so there's no way to let this baby rip.

It's actually a clever prop to let everyone know there's something called the "Jet Toy Olympics" happening this Wednesday which features 500 elementary students racing their balloon cars for fortune and glory. Mostly glory.

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<![CDATA[General Dynamics RST-V Series-Hybrid With Cool In-Wheel Motors]]> The General Dynamics Reconnaissance Surveillance and Targeting Vehicle is one cool piece of kit. It's powered by four electric in-wheel motors and can export thirty kilowatts directly to the grid. It's also got neat-o gauges.


This piece of military could-be is part of a larger push from the US Army to reduce their fuel consumption and use smarter technologies to make future land vehicles better in the field and more useful tools for soldiers. The RST-V is a technology demonstrator built entirely by General Dynamics to show what's possible on a smaller-sized vehicle built around a series hybrid drive system.

It uses a small diesel-engine powering a generator to charge on-board batteries or power the in-wheel electric motors. Instead of mounting the wheels to studs on the motor as is normally done on hub-motor concepts, this concept works a bit differently. First the wheel is assembled on a bearing riding on an stub axle, then on goes the 90 kW peak, 50 kW continuous pancake motor mount installed on the splined hub shaft, then on top of that a pancake gear reduction unit which interfaces with an eccentrically mounted geared track one the rim of the wheel. Very, very clever. Each wheel gets an independent motor controller so even if three motors get shot out, forward motion is still possible.

Aside from being able to operate in all-silent mode, it can also export over 20 kW of power to the grid. Since it doesn't have the traditional powertrain layout, it allows packaging designers to mix things up. Outside you get a pretty extreme break-over angle for great obstacle clearance but inside you excellent passenger room, and some pretty sweet all-digital gauges and electroluminescent controls.

With a combined instantaneous power output of 482 HP at the wheels and staggering ground clearance, we'd love to see what this thing could do out in the muddy and rough stuff.

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<![CDATA[Scuderi Split-Cycle Engine Could Make 140 HP Per Liter]]> We've heard of the Scuderi Split-Cycle engine before, and we even spotted a plastic mock-up at SAE World Congress last year. This year the design is complete, and they project 140 HP per liter!


The Split-Cycle engine is a new type of compression cycle, so named for it's use of a pre-charge piston feeding an ignition piston which fires well after top dead center is reached. We spoke with company President Sal Scuderi about his engine.


According to Mr. Scuderi, the design is now complete on their first prototype engine, which is designed to run on virtually any liquid fuel with much higher efficiency than a traditional internal combustion engine. It does this with very high combustion pressures, generated from the built in compressor, driven by the same crankshaft as the combustion piston. The system relies on several vigorously designed elements like the pre-intake-valve mixing chamber, the lifting rocker arm which pulls the intake valve out of the compression chamber rather than pushing it in, the 2900 PSI fuel pump, and the compressed air transfer passages.

The novel post-top-dead-center ignition is made possible by incredibly high pressures and air cooled by the transfer passage with something similar to an in-block intercooler system, to adopt common lingo. The fuel is injected in to a carefully designed chamber ahead of the intake valve and the swirl effect creates a stratified charge injection, leaving a very controlled flame front and avoiding knock from high pressures.

What we see here is the bench display of the first finished prototype, and the engine currently resides at the company testing facilities in Texas, where it's about to undergo it's initial firing and tuning (the current configuration is even turbocharged to force even more air into the compression cylinder). Should the simulations and calculations prove accurate, engineers are expecting 140 HP per liter out this thing with significantly reduced weight and greatly improved efficiency compared to a traditional engine.

First Scuderi Engine Prototype Unveiled

Scuderi Split-Cycle Engine Technology Gives Automakers New Internal Combustion Process

DETROIT – April 20, 2009 – The Scuderi Group today unveiled a cutaway model of the first proof-of-concept prototype for its Scuderi Split-Cycle Engine, fulfilling a family dream and passing another milestone in developing a more fuel efficient, powerful and green technology for internal combustion engines.

The engine prototype was introduced to news media, automotive engineers, OEMs and the general public this morning at a news conference at the Society of Automotive Engineers (SAE) 2009 World Congress in Detroit. The engine cutaway is an exact duplicate of the proof-of-concept prototype undergoing testing and analysis by an independent laboratory in San Antonio, Texas.

(A podcast about the Scuderi Engine prototype and model is available at www.ScuderiEngine.com)

The one-liter, naturally aspirated gasoline prototype is expected to produce up to 80 percent fewer toxins than a typical internal combustion engine. When fully developed with its turbocharged and Air-Hybrid components, the engine is expected to achieve significant gains in fuel efficiency – the most since the inception of the Otto cycle over 130 years ago. The original Scuderi Engine was designed and invented by Carmelo Scuderi (1925-2002).

The Scuderi Engine is a split-cycle design that divides the four strokes of a conventional combustion cycle over two paired cylinders: one intake/compression cylinder and one power/exhaust cylinder. By firing after top-dead center, it produces highly efficient, cleaner combustion with one cylinder and compressed air in the other. Unlike conventional engines that require two crankshaft revolutions to complete a single combustion cycle, the Scuderi Engine requires just one. Besides the improvements in efficiency and emissions, studies show that the Scuderi Engine is capable of producing more torque than conventional gasoline and diesel engines.

Scuderi split-cycle technology is significant because it gives automotive OEMs an immediate solution for complying with higher emissions and efficiency standards going into effect around the world - without having to make large investments to modify current production processes. The Scuderi Group expects further advancement of the technology once the greater engineering community begins working with the engine, making their own modifications that will most likely take the efficiency to even higher levels.

"This is a very proud moment for our company as well as the Scuderi family," said Sal Scuderi, president of the Scuderi Group. "After over seven years of hard work, this unveiling marks the realization of our father's dream and his vision of the full potential this technology holds. We strongly encourage automakers to take advantage of the opportunity that the Scuderi Engine presents to make more fuel-efficient engines."

With the assembly of the naturally aspirated Scuderi Engine now complete, the Scuderi Group and its independent laboratory continue to work on the next prototypes. Completion of the turbocharged Scuderi Engine and the Scuderi Air-Hybrid are expected in 2010.

About The Scuderi Group
Based in West Springfield, Mass., USA, with offices in Frankfurt, Germany, the Scuderi Group is a research and development company focused on proliferating its technology through R&D and licensing. Its revolutionary Scuderi Engine technology, when fully developed, is expected to be the most significant improvement in engine efficiency in over 130 years. The Scuderi Group's global patent portfolio contains more than 200 patents including 72 issued in more than 50 countries. For more information call 1-413-439-0343 or visit www.ScuderiEngine.com.

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<![CDATA["100 MPG" Electric Hummer H3 Doesn't Actually Get 100 MPG]]> We're here at the 2009 SAE World Congress in Detroit, where California Governor Arnold Schwarzenegger showed up for the "100 MPG" Raser Electric Hummer H3 unveiling. Which, incidentally, does not actually get 100 MPG.

As we expected, the Raser Electric Hummer H3 is a plug-in, extended-range electric vehicle (EREV) utilizing a 200 kW motor to drive the wheels and a turbocharged Ecotec four-cylinder to power a 100 kW generator to charge the batteries and run the e-motor.


If you're good at math you immediately see the problem here. For the first sixty miles the Raser Hummer runs in all EV mode and from there it will run on a constantly operating generator, resulting in an asymptotic decline in average fuel economy. It does get the dramatic 100 MPG fuel economy the company claims — as long as you don't go further than 60 miles in a day. The actual, long-range economy is a less headline-grabbing 33 MPG. Much better than a standard H3 for sure, but Raser has not quite yet managed to defy the laws of physics.

We'd have more details for you, but Arnie strode into the middle of the press conference with his phalanx of security guards and turned it into a media feeding frenzy.

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<![CDATA[2009 SAE World Congress Gets Twattered]]> The Freep, a newspaper, is relevant once again, live-tweeting the opening session of SAE. [Twitter]

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<![CDATA[Time-Lapse Video Makes Formula SAE Chassis Fabrication Interesting]]> The annual Formula SAE competition challenges college students to build an open-wheel racer from scratch, as seen here in this amazing time-lapse video of the University of Illinois Urbana-Champaign team fabricating a chassis.

Looking at the video you learn not only a lot about the process of fabricating a chassis, you also get a sense of how college students work. There's a flurry of activity at the beginning, people kind of move on, and then all of a sudden there's a rush towards the end. In the background, you can see them working on the frame for the SAE Baja competition. The final result will look something like last year's cars, pictured below.

The competition, sponsored by the Collegiate Chapters of the Society of Automotive Engineers, is a starting point for many students interested in going "pro" some day in the automotive world. As you might imagine, we here at Jalopnik count at least two of our ranks as Formula SAE alumni, though they had me do the "marketing" work and Ben was more involved with the Baja competition than with formula. It's great fun, but not a particularly great way to meet girls, so we recommend college students couple the activity with the college literary journal.

Thanks to the University of Illinois Urbana-Champaign SAE Chapter for the video and photos. For more information on the competition, check out the Formula Series page.

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<![CDATA[2009 Dodge Challenger SRT-8 Six Speed Caught On Cobo Roof]]> Amusing, it's taken a little over two years but the 2008 Dodge Challenger SRT-8 has gone from a concept revealed on the show floor of the 2006 Detroit Auto Show to parking on the roof of Cobo during the 2008 SAE World Congress. This shiny red one was parked staring straight at the GM RenCen buildings almost like some bruiser looking for a fight with a Camaro. This one even has a little battle scar on the front passenger side fender to prove it can hang with the tough kids.

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<![CDATA[Tracked Robot Chases Man, Aggressive Sentience Imminent]]> We keep telling you the robot wars are going to happen any day now, and you just don't listen. While this is more like some version of a robot dog nipping at your heels, we still don't know what the mechanical marvel is going to do with that ball when he catches his prey. Okay, we kid, we're pretty sure this is another one of those TARDEC toys (where do they get those marvelous gadgets?) paid for with your tax dollars, but it looks like it could throw down if properly equipped for robot war.

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<![CDATA[Students Show Off SAE Collegiate Design Series Racers]]> Back in the way off yonder, at least two of us on the Jalopnik staff spent time turning wrenches on an SAE car during college. These cars are nice reminder that the best engineers are the ones who wake up at one in the afternoon and still smell like Jager bombs. The SAE Collegiate Design Series is an effort to put classroom learning into practice by providing engineering competitions for students to work on. There are a range automotive groups to choose from including the Formula SAE, BAJA Challenge, and the now defunct Formula Lighting Series. Here at the 2008 SAE World Congress, the colleges are showing off their wares and proving that the heart of racing is still alive and well.

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<![CDATA[Raytheon HY-DRA Shows Off In-Wheel E-Motors]]> All the big names in defense are here today hawking their wares and Raytheon has an off road badass-mobile that practically begs to be flogged mightily. The Hybrid-Defense Recon Assault (HY-DRA) shows off some pretty neat tech (which actually is sort of the military version of the Chevy Volt). The HY-DRA is an EV with in-wheel motors, an on-board range extender, a sweet McLaren F1-style three seat layout, and a monster .50 caliber up top. Funny thing about that .50 cal, before they decided to go with the in-wheel motor design, they had inboard mounted motors and half shafts running out to the wheels. When fired perpendicular to the line of travel, the recoil from the gun would actually knock the HY-DRA on its side. Yeah, this is one instance where unpsrung weight and low center of gravity go well together.

On the hardware side, the HY-DRA operates on a A123 supplied Li-Ion battery pack good for 180 kW. The four motors deliver a peak output of 61 HP and a shocking 811 lb.ft. of torque. That kind of deity-like power will run this sucker up to 60 MPH in a short 6 seconds and go for a range of 25 clicks in all-electric, silent recon mode. This is only a demo vehicle and unfortunately no production is planned at this point, but this certainly opens up another option for the traveler on tomorrow's zombie infested highways.

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<![CDATA[FEV Shows Off Mahindra Scorpio Diesel Electric Hybrid Battery Pack, Talks Appalachian]]> Well, there you have it folks, batteries in the boot, basically all the proof you get this is a hybrid SUV because everything else hybridy is in the transmission. We also gathered the Scorpio diesel hybrid is intended for production, but dates and the possibility of US import were left up to the Mahindra folks. Aside from that bit of boring, we talked to the FEV folks a bit and got some information in conflict with our earlier reporting. We were wandering around Cobo at the 2008 SAE World Congress and trying to figure out where the heck the Mahindra Appalachian sporting a diesel electric hybrid powertrain was.

There isn't even a regular old Appalachian out here. Turns out, somewhere in the reporting of the hybrid diesel powertrain and the import of the Appalachian, the two were put together in an internet version of the phone game. From what FEV tells us, there were actually no plans for that variant of the truck and it will not be at SAE. The regular diesel truck is still intended for US import, but if you're a curry-flavored diesel electric truck lover, there is no joy in Detroit for you today.

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<![CDATA[Indian Mahindra Scorpio Diesel-Electric Hybrid SUV: First Pictures Of First Indian Hybrid]]> We just snapped off a couple of shots of the Mahindra Scorpio, the diesel-electric hybrid SUV we told you would be unveiled here at the 2008 SAE World Congress. Yes, it's before everything has opened to the engineering public. Yes, we may not have been officially allowed out on the floor. Yes, we probably broke a city statute or two in doing it, but no, rumors of any cash exchanging hands in the process are very much untrue. What is true is the hybrid diesel SUV from the sub-continent is the first of its kind for Mahindra and is being displayed in the stand of their development partner FEV.

The diesel-electric is fitted with a parallel hybrid system integrated into the transmission and provides drive power at start, additional power on command, stop/start functionality and regenerative braking capabilities. For the time being, enjoy that sweet teal train-like goodness seemingly following the GM methodology of making sure everyone knows you're driving a hybrid via large stenciled letters on the side. Also, there's a hood scoop. We're not entirely sure why that's important, but yeah, there it is. We'll be getting more details for you when things open up officially. For now, we have to work on outrunning the Detroit police.

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<![CDATA[Indian Mahindra Scorpio Diesel-Electric Hybrid SUV To Be Revealed At SAE]]> Mahindra has just jointly announced with FEV that they'll be displaying their sub-continent-styled Mahindra Scorpio with a diesel-electric hybrid powertrain at the SAE World Congress this weekend here in Detroit. The system includes a 40 HP E-motor that works in stop/start, electric acceleration, and regenerative braking capacities — developing peak torque in the range of 200 lb-ft. The diesel engine is a 2.2-liter inline four with common rail injection, developing 113 HP mated to a six-speed automatic transmission. Although no word on what this has to do with the Mahindra Appalachian we'd been told to look for this week at the SAE World Congress, or whether we'll be seeing this curry-flavored Indian import stateside, it at least looks like the hybrid SUV market is set to get mighty interesting. Press release below the fold and in case you're interested, the shot up top is a camino-ized version of the Scorpio they'll be showing off. So you probably shouldn't expect a truck bed.

AUBURN HILLS, Mich., April 10 — Mahindra & Mahindra (Mahindra), one of the leading auto manufacturers in the Indian market, and FEV, a leading developer of advanced powertrain and vehicle technologies, announced today that FEV will exhibit a diesel-electric hybrid version of the Scorpio SUV at the 2008 SAE World Congress. The Congress takes place April 14 - 17 at Cobo Center, in Detroit, Michigan. The diesel hybrid version of the vehicle was developed by Mahindra with support from FEV. The announcement was made jointly by Mahindra's Dr. Arun Jaura, Chief Technology officer, Mahindra Group, and Gary Rogers, president and CEO of FEV, Inc.

"The Scorpio vehicle is a clear indicator of the enormous implications of globalization on the changing paradigm in vehicle development," said Rogers. "A rapid advancement of technology is occurring on a global scale, and our OEM customers are increasingly leveraging FEV's global presence to ensure around- the-clock development of new powertrain and vehicle concepts. The FEV Group has successfully expanded its capabilities and international reach to accomplish shorter development times and to support these types of global initiatives for its OEM partners."

FEV contributed its expertise in hybrid powertrain systems development and integration, as well as software development to support Mahindra in the hybridization of the vehicle, the first of its kind to be marketed in the Asian market.

"FEV has been a very receptive and experienced partner in the program and is known for their HEV work across the globe. With their support, we were able to meet our aggressive targets. They have made a valuable contribution to the development of the Scorpio Hybrid Diesel SUV," said Dr. Arun Jaura, Chief Technology officer, Mahindra Group.

The Mahindra Scorpio hybrid electric vehicle (HEV) features the following characteristics:

— Diesel-electric parallel hybrid vehicle with four major functions:
- Start-stop
- Electric launch
- Torque augmentation
- Regenerative braking
- Seamless but enhanced driving experience
— 2.2 Liter, I-4, second generation diesel common rail engine with 85 kW
and 270 Nm ratings
— 6-speed automatic transmission
— 30 kW (peak) motor with max torque of 270 Nm (peak) and a max speed
8500 rpm
— 288V, 8.4 Ah NiMH battery
— Quick cold start with e-motor assist

The Mahindra and Mahindra diesel-electric hybrid is representative of the type of advanced vehicle technologies under development by FEV. Further examples of this technology will be on display at the FEV exhibit.

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<![CDATA[Stick Your Fossil Fuel, Eh? Canadian Students Build 3,145-mpg Car]]>

Students at the University of British Columbia handily trounced competitors in this year's SAE Supermileage Competition, using their superior engineering kung-fu to achieve over 3,000 mpg in a car they designed and built. The competition pits smartypants against propellerhead to see who can best expand the efficiency of an internal combustion engine, and the UBC has won in four out of the six competitions it's entered. Employing principals of aerodynamics, weight reduction, and drawing on Canada's storied advancements in dildonics, the team thrusted to victory, despite a diminutive 54cc unit.

UBC Engineers Create Vehicle that Travels from Vancouver to Halifax on a Gallon of Gas [Physorg.com via Gear6]

Related:
Ohio State Students Design Fastest Electric-Powered Car [internal]

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<![CDATA[When Engineers Attack: MINI's On Parade!]]>


Today marks the start of the 101st Anniversary of the Society of Automotive Engineers World Congress. The Congress, held each year in Detroit, is seen by many as one of the most authoritative glimpses on the world of automotive engineering, with literally hundreds of breakout sessions on exciting broad topics like "Automotive Lighting Technologies" and more minute areas of expertise like "Transmission and Drivelines (Part 1 of 8) Wet Friction Material and Torque Converter." Who are we kidding, for the majority of the world's population this is the most boring conference on the face of the earth. But, for hundreds of thousands of people involved in engineering the vehicles we love to drive, this conference is how they create the things that make those vehicles one of the most advanced pieces of manufactured technology most people will ever own. This year, for the 101st Anniversary, the SAE and local dealer Bavarian Motor Village, decided they would make things a bit more exciting...oh dear G-D, what does it mean when engineers want to make things more exciting? Well, it means a 101 car BMW MINI parade. We kid you not. We sent Wert down to cover the parade at Comerica Park in downtown Detroit, and he's brought back some exclusive video of the exciting conclusion of the matchbox clown car MINI parade:

Update: YouTube's actin' wonky today, so head over there to check out the video if you're havin' issues.

The SAE 2006 World Congress [SAE]

Related:
More on SAE [internal]

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