<![CDATA[Jalopnik: f-series]]> http://tags.jalopnik.com/assets/base/img/thumbs140x140/jalopnik.com.png <![CDATA[Jalopnik: f-series]]> http://jalopnik.com/tag/fseries http://jalopnik.com/tag/fseries <![CDATA[2011 Ford Super Duty: Complete Engineering Breakdown]]> With the unveil of the 2011 Ford F-Series Super Duty at the Texas State Fair, we were buried under a deluge of details. We've had time to review the engineering in the new trucks and have a comprehensive breakdown on all you need to know.

Click here for 6.7 liter Powerstroke Diesel details

Click here for 6.2 liter Gasoline V8 details

Click here for 6R140 TorqShift details

Click here 2011 Ford Super Duty chassis details

Click here 2011 Ford Super Duty gadgets details

Click here for 2011 Ford Super Duty Specs

Click here for the 2011 Ford Super Duty gallery

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5367071&view=rss&microfeed=true
<![CDATA[2011 Ford F-Series Super Duty Gallery]]> Want a whole shed-load of pictures detailing the new 2011 Ford Super Duty trucks? By golly you sure are in luck.




































]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5367095&view=rss&microfeed=true
<![CDATA[2011 Ford Super Duty Specifications]]> While not totally complete yet, this early release of the spec should satisfy anyone looking to know the nitty gritty about the 2011 Super Duty trucks.







]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5367057&view=rss&microfeed=true
<![CDATA[2011 Ford F-Series Super Duty Gadgets]]> We're not talking about flip-down DVDs and Bluetooth here. The new 2011 Ford Super Duty's have some very serious trucktastic gadgets to set them apart from the crowd. The one that'll get long-haul guys feeling frisky is the new 4.2 inch gauge-mounted "Productivity Screen." It's used in the truck as something of a super data center, providing a wide array of truck information like oil and transmission temperatures, turbo pressure if you have a diesel, fuel economy breakdowns, a trailer hookup checklist, specialized setups for individual trailers you might have, and off-roading data.

Of course, it can be augmented with the dash mounted computer in the Ford Work Solutions package, and Crew Chief, if indeed you are the chief of a crew. Further towing enhancements include a trailer sway mitigation system which monitors the motion of the truck's ocean and applies truck and or trailer brakes if it senses a trailer sway beginning. Tow haul mode affords greater control in hills and during braking, taking advantage of engine braking instead of overheating the brakes. Power telescoping mirrors are another option this year, you trailer king you.

NEW LCD SCREEN GIVES 2011 FORD SUPER DUTY CUSTOMERS MORE CONTROL, IMPROVES PRODUCTIVITY

* A new 4.2-inch LCD Productivity Screen allows even novice drivers to feel like pros when using the best-in-class towing and payload capabilities of the new 2011 Ford Super Duty
* Five-way button on the steering wheel allows customers to navigate through menu options – several relating to fuel economy and towing convenience – never before available; an off-road message center is added as well
* Industry-exclusive Ford Work Solutions™ part of available technology to help users stay connected with their business from the job site and track tools

DALLAS, Sept. 24, 2009 – The 2011 Ford Super Duty contains a wealth of new technologies – from all-new powertrains to software designed to take full advantage of the truck's continuing best-in-class towing and payload capability – so that customers can get the job done efficiently. Ford research shows that 97 percent of Super Duty customers tow, underscoring the importance of the new Super Duty's best-in-class towing capability.

Key to helping customers of the all-new Super Duty take advantage of this capability is an all-new available 4.2-inch LCD (liquid crystal display) Productivity Screen. This screen offers menu options, giving the customer important information related to fuel economy and towing performance. The menu is navigated through a five-way button on the steering wheel.

"Our research told us that Super Duty customers use their vehicle as a mobile office every day to get the job done, and they want technology that will help them be more productive," said Dante Williams, applications engineer.

"Our new LCD Productivity Screen helps them manage their trucks and their work for the benefit of their customers through more visual data, text data and displays," Williams said. "The information is more complete and more detailed, but presented in an engaging, easy-to-use manner."

Ford used this extensive customer feedback to develop the system, which interfaces easily to meet their needs. The new LCD is positioned between the tachometer and speedometer, and the familiar Built Ford Tough "slam" greets the customer at key-on. A closer look at the six base menu options, each of which can be customized by the customer:

1. Gauge mode: Checking direction and temperature

* Graphical compass display can be configured to rotate directions
* Actual temperature of the oil and transmission (gas engine); turbo boost gauge for diesels

2. Trip computer: Counting the miles

* Information on two trips available
* Trip time and mileage
* Gallons of fuel used and miles per gallon (mpg)

3. Fuel economy: Up-to-the-second information

* Fuel history can be broken down to three time periods
* Five resets are available to track fuel history
* Fuel economy displays miles to empty, as well as average and instantaneous mpg

4. Truck applications: Engaging off-road mode; towing functionality

* Off-road screen allows customers to see the lateral, vertical and turning radius of their maneuvers
* Customers can access information about various features, depending on the model, such as Electronic Locking Differential, Hill Descent Control™, 4x4 system and traction control to help make informed decisions on what technologies might be of use in a given situation
* Trailer tow customers can:
o Name and change a trailer, allowing customers to track mileage and store gain settings via the Trailer Brake Controller on the instrument panel
o Delete trailers
o Access information on features such as Trailer Brake Controller or Tow Haul
o Choose the type of trailer connected and go through a connection checklist – conventional, fifth wheel and gooseneck options are supported

"The checklist can be especially helpful to a novice tower," said Williams. "The screen takes customers through the process, so no matter what sort of connection they are using, they can tow with greater confidence."

Three distinct checklists can be accessed and include:

* Ball coupler connected and locked?
* Tongue jack raised?
* Mirrors adjusted?
* Electrical wiring connected?
* Lights functioning correctly (running lights, left/right turn and brake lights)?
* TBC (Trailer Brake Controller) gain setting adjusted?
* Wheel chocks removed?
* Safety chains connected?

5. Settings: Customers are able to

* Turn features on or off
* Change duration of lamps
* Change compass zone
* Change operating condition for maintenance schedules
* Set oil life percentage

6. Information: Set MyKey, navigate and view warnings

* The MyKey™ feature allows the owner to set driver preferences
* The System Check screen displays information such as oil life, engine hours, engine idle hours and open doors
* Warnings, such as "left rear door ajar," can be displayed graphically
* All-new messages and warnings include Trailer Sway Control, Hill Descent Control, tire pressure monitoring system and diesel-specific messages

All-new powertrains enable enhanced productivity and convenience
All-new powertrains join the lineup for the 2011 Super Duty. Available are the all-new 6.7-liter Power Stroke® V-8 turbocharged diesel engine and the new 6.2-liter V-8 gasoline engine. Each will deliver significantly improved torque and horsepower as well as class-leading fuel economy. Managing those new engines is the new 6R140 heavy-duty TorqShift® six-speed automatic transmission, which has SelectShift™ capability and several enhanced customer-driven features, like Progressive Range Select and Tow Haul capability.

The Progressive Range Select feature allows a customer, through a toggle on the shift lever, to reduce the range of gears while in Drive. When the customer "taps" down into Range Select Mode by pressing the toggle switch on the shift lever, the display shows the gears available for the transmission to shift to, and also continuously updates the current transmission gear.

Customers also can switch to manual mode and use the same shift toggle to select the gear desired. The torque converter aggressively locks up while in this manual mode and holds the gear to provide manual transmission-like control, yet is smart enough to downshift if the driver comes to a stop and forgets to downshift.

Enhanced Tow Haul Mode with Integrated Engine Exhaust Braking
This feature provides better control when hauling a heavy trailer load, especially when going down grades. Downshifts are commanded through brake pressure; enhanced customer control is enabled by a brake pressure transducer, which monitors the actual brake pressure applied. For even greater trailer control, the 2011 Ford Super Duty harnesses the power of the all-new Power Stroke diesel, which increases engine exhaust back pressure to help slow down the vehicle and trailer. There's no button to push; the diesel powertrain calibration automatically increases the engine exhaust back pressure, making it seamless to the customer.

Technology and connectivity features
The 2011 Ford Super Duty includes a wealth of features to aid productivity at the job site and provide more conveniences to customers. Standard and available 2011 F-Series Super Duty technology features include:

* Ford Work Solutions, which features in-dash computer, Tool Link™, Crew Chief™ and Cable Lock
* MyKey (standard on all Super Duty pickups)
* Auxiliary audio input jack
* SIRIUS® Satellite Radio
* SYNC® with Traffic, Directions & Information
* Voice-activated navigation system with touch-screen display
* Reverse Vehicle Aid Sensor
* Rear View Camera
* Power Code™ Remote Start System
* PowerScope™ trailer tow mirrors
* Integrated Trailer Brake Controller

Technology to make work easier
Ford Work Solutions features an in-dash computer that provides full high-speed Internet and wireless accessories that include a printer; Tool Link, a Radio-Frequency Identification (RFID) asset tracking system that enables customers to maintain a real-time inventory of tools and equipment in the vehicle; Crew Chief, a telematics and diagnostics system to inform fleet managers of their fleets' locations and maintenance needs; and Cable Lock, a security system to secure large tools or equipment in the cargo area.

The industry-exclusive PowerScope side mirrors, which power-fold and power-telescope to enhance the towing experience, now are standard on some Super Duty models, as is the Rear View Camera and SYNC, Ford's industry-first, voice-activated hands-free communications and entertainment system.

SYNC has been expanded to include Traffic, Directions & Information, an application that leverages industry-leading voice-recognition software, integrated GPS technology and a customer's Bluetooth®-capable mobile phone. New SYNC applications provide simple hands-free access to personalized traffic reports, precise turn-by-turn driving directions and up-to-date information including business listings, news, sports and weather.

Click here the head back

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5367043&view=rss&microfeed=true
<![CDATA[2011 Ford F-Series Super Duty Chassis]]> Good news, if you're terrified of change: One of the few things on the 2011 Ford Super Duty that hasn't significantly changed is the chassis. The frame, suspension, brakes, and most of the steering components are largely carried over. That's not to say they haven't been tweaked to make them better than the last generation.

It might seem counterintuitive in the heavy market to leave a frame alone, but the thing was already a fully boxed unit able to tow and haul more than most humans have a need for. There are some very noteworthy additions, though. Probably the most important for buyers in the segment is the option of a factory installed goose-neck hitch substructure mounted under the bed and a towing plug mounted to the bed wall.

Other tweaks include changes to leaf springs and front spring rate, new valving in the shock absorbers, a slightly adjusted steering gear and steering geometry.

All told, this body-on-frame beast, when optioned to F-450 level, has a combined max gross weight rating of 33,000 lbs. So, go tow a house or something.

Click here the head back

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5367024&view=rss&microfeed=true
<![CDATA[6R140 TorqShift Six-Speed Transmission]]> Ford designed their all-new 6R140 TorqShift Six-Speed Transmission to meet the power from both the 6.7 liter Power Stroke and the 6.2 liter gasoline V8, a unique proposition considering diesels provide their power at low speeds and gasoline motors have much higher red lines than diesels. The new six-speed does this by combining tried and true systems with modern manufacturing capabilities.

According to Ford, the trick to the transmission is augmenting a traditional Lapelletier powerflow with a sintered, powder metal carrier for the planetary gearset. It allows high strength in a complex part able to stand up to both the high speed and high torque requirements of both engines. The common transmission allows Ford to focus as much on the shifting and control strategy as it does the mechanics, and as a result this trans packs some nifty tricks.

The six gears are spread out to provide low end grunt and high end efficiency, but with a degree of control truck transmissions rarely get. The trans can be operated in traditional automatic or a fully manual mode, where gear selection locks the torque converter and hold the gear as long as the driver sees fit. It'll bog all the way down to 900 RPM before shifting out.

The 6R140 also takes a page from the F150 and uses a tow haul mode which improves control and braking in hilly situations. Perhaps the neatest trick comes with the diesel application. A honest to God power take off will be available for heavy duty applications like driving salt spreaders, sweepers, and any manner of mechanical what-have-you. See, new transmission can still get old tricks.

NEW TORQSHIFT SIX-SPEED TRANSMISSION HARNESSES, CHANNELS INCREASED POWER FROM NEW FORD ENGINES

* The new 6R140 heavy-duty TorqShift® six-speed automatic transmission is specifically designed to handle the increased torque produced by the all-new Ford-designed, Ford-engineered and Ford-built 6.7-liter Power Stroke® V-8 turbocharged diesel and also will be mated to the all-new 6.2-liter V-8 gasoline engine
* The new TorqShift transmission's wider gear span, advanced controls that optimize the shift schedule, reduced parasitic friction losses and lower-rpm torque converter lock-up all contribute to improving fuel economy in the 2011 Ford Super Duty
* The new 6R140 transmission provides full SelectShift™ capability and is available with segment-exclusive Live Drive Power Take Off (PTO) with the new diesel engine

DALLAS, Sept. 24, 2009 – All-new diesel and gasoline engines are key reasons why the 2011 Ford F-Series Super Duty maintains best-in-class towing and payload and adds enhanced off-road capability. Managing the increased horsepower and torque is the all-new 6R140 heavy-duty TorqShift® six-speed transmission, which delivers power quickly and seamlessly while maximizing fuel economy.

"Our new transmission perfectly complements our new diesel and gasoline engines to give the customer the best powertrain for Super Duty applications," said Al Bruck, 6R140 transmission engineering manager. "Rigorous testing ensures our transmission and powertrain is up to the challenge of even our most demanding Super Duty customers. Overall, the 6R140 heavy-duty TorqShift six-speed transmission enables greater customer capability, efficiency and control than ever before."

Creating a transmission to serve both diesel and gasoline engines in a Super Duty application is a challenging proposition because the gearbox needs to deliver the substantial low-rpm torque produced by the diesel engine and efficiently use the higher rotational speeds of the gasoline engine. The solution was to use a proven architecture, but adapt it for heavy-duty use.

Lepelletier powerflow: New application of tried-and-true system
Ford's 6R140 TorqShift transmission uses a Lepelletier-style powerflow, which is a proven technology in rear-wheel-drive vehicles but not typically used with larger diesel engines. A key benefit of the Lepelletier architecture is that it reduces the complexity in connecting the gearsets and clutches. The six speeds require only five clutches, and the speeds of the clutches relative to one another are low, increasing the efficiency of the system.

To handle the torque of the 6.7-liter Power Stroke V-8 turbocharged diesel, Ford strengthened the system by employing a unique powder-metal carrier in the compound Ravigneaux planetary gearset. The carrier consists of four pressed powder-metal components sinter-brazed together to form a rigid, power-dense structure. This solution ensures robustness and makes the architecture compatible with both the diesel and gasoline engines. A Ford-patented rocker one-way clutch is integrated with the carrier and helps improve 1-2 shift quality through the gearset.

"With this architecture, the new transmission can handle the enormous low-end torque produced by the new diesel engine as well as the high speeds produced by the new gas engine," Bruck said. "The sinter-brazed gearset enables more torque capacity and greater engine speed capability."

A deep first gear ratio and two overdrive gears create a wider ratio span. This, combined with available lower axle gear ratios and a control system that automatically selects the most efficient shift schedule, provides an outstanding combination of pulling power and fuel economy.

"Our first gear ratio is a fair amount deeper than our competitors, so customers will get improved off-the-line performance," Bruck said. "The six ratios we've selected provide greater overall span and better overdrive performance, which reduces engine speed in highway conditions and improves fuel economy."

"Because we have six gears, we make smaller steps gear to gear, which helps keep the engine in its sweet spot in terms of performance and efficiency."

Six-speed gearbox offers best of automatic, manual transmissions
The 6R140's heavy-duty TorqShift six-speed transmission balances convenience and control by automatically shifting during routine operation and also allowing complete manual control. It features SelectShift Automatic transmission functionality, which includes both Progressive Range Select and manual functions.

With Progressive Range Select, a toggle on the shift lever allows the customer to reduce the range of available gears while in Drive. When the customer "taps" down into Range Select mode, the display shows the available gears and highlights the current gear state. This feature allows the driver to limit use of upper gears when heavily loaded or while towing on grades.

For full manual function, customers also can pull the shift lever into "M" for manual mode and use the same toggle switch to select the gear desired. The display will show the selected gear, and the control system will lock the torque converter and hold that gear for a full manual transmission feel.

Proven Tow Haul Mode: Taken to the next level
The 6R140 transmission also features standard enhanced Tow Haul capability, which provides better control when hauling a heavy load or towing a trailer, especially when going down grades. The improved system uses an array of sophisticated electronic sensors to better predict the driver's need for a downshift to provide engine braking and enhanced control.

Torque converter provides connected feel and better efficiency
The torque converter of the 6R140 transmission is designed to be accurately controlled and efficient. A closed-piston design provides precise control of the lock-up clutch. Its torque multiplication is matched with the rest of the powertrain for better off-the-line performance, but that's only the start. Once under way, a long-travel, high-capacity turbine damper allows the torque converter to dampen out the extreme torsional force produced in particular by the new, more powerful diesel engine.

"This damper allows us to lug down to 900 rpm while our competitors lug to around 1,100 rpm," Bruck said. "This technology allows us to stay locked more, which means the engine can run at a lower rpm and get better fuel economy."

Live Drive PTO: Power whenever the engine is running
Another example of taking a proven technology and applying it to the Super Duty to improve customer productivity is the availability of segment-exclusive Live Drive PTO (Power Take Off). On 2011 Ford Super Duty diesels with the PTO prep option, the PTO output gear is linked through the torque converter to the engine crankshaft. This allows the transmission to power auxiliary equipment such as snowplows, aerial lifts, cement mixers, tow truck lifts or dump trucks. The power is available any time the engine is running.

Pioneered on agricultural applications, the Live Drive feature is particularly useful when mobile PTO function is required during start-stop operations, such as salt spreading or snow plowing. "A fully functional Live Drive mobile PTO will allow Super Duty customers to take full advantage of the equipment on their trucks," said Bruck.

Durability testing in the lab and on the road
The 6R140 transmission has undergone extensive durability and reliability testing in Ford's supercomputers, in the lab and on the road to ensure customer satisfaction. Extensive computer-aided engineering was completed before the hardware phase began for improved efficiency in terms of time and reduced failures.

Once the analysis was complete, physical testing in the laboratory included running the new transmission 24/7 while mated to both engines to help ensure real-world durability.

The transmission was rigorously tested – at unloaded and maximum GCW (Gross Combined Weight) duty cycles – for 250,000 equivalent miles to replicate what the most demanding, harshest Super Duty customer can dish out.

The 6R140 heavy-duty transmission will be built at the Sharonville (Ohio) Transmission Plant.

Click here the head back

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5366994&view=rss&microfeed=true
<![CDATA[6.2 Liter Gasoline V8]]> The 6.2-liter gasoline V8 might not be the headline-grabbing beast the Power Stroke is, at least not in the Super Duty, but when it makes its way into the F150 Raptor people will most certainly be defecating bricks. The second all-new engine debuting with the Super Duty platform, the 6.2 liter V8 will reportedly produce more horsepower than the 310 HP 6.8 liter V10 (which will only be available on F350 on up) while delivering class-leading fuel economy. Let's look at how they're doing it.

The new engine is centered on a cast iron block with aluminum heads, two valves per cylinder with a cast-iron crank, cast aluminum pistons and a 9.8:1 compression ratio. It's been optimized for better breathing on both the intake and exhaust side, it's now got two spark plugs per cylinder for a more complete fuel burn, an overbored design which allows for larger valves and promises higher revs with more horsepower. We'll just have to see what it does in terms of torque. It'll also get variable cam timing, so the weight of your foot might have quite an interesting impact from a mileage versus performance perspective.

Still, the engine drops two cylinders and thus weighs less, it's flex-fuel capable (because everyone knows how successful E85 has been on the market) and it's been tested at up to 800 HP. If that's not enough to make gas motor guys swoon, we don't know what is.

ROBUST, FORD TOUGH: ALL-NEW 6.2-LITER GASOLINE ENGINE COMPLEMENTS 2011 FORD SUPER DUTY

* The 2011 Super Duty with the all-new Ford 6.2-liter V-8 engine will deliver significantly improved torque and horsepower as well as class-leading fuel economy; it can run on regular-grade gasoline, E85 or any blend in between
* Optimization of the engine's "breathing" delivers increased horsepower compared with outgoing F-250/F-350 6.8-liter engine
* Base engine performing flawlessly in Ford F-150 SVT Rapor R off-road racing truck, complementing rigorous testing regimen

DALLAS, Sept. 24, 2009 – An all-new 6.2-liter V-8 gasoline engine, which has its roots in Ford Racing powerplants, joins the lineup for the 2011 Ford F-Series Super Duty.

"Our all-new 6.2-liter V-8 engine uses reliable components and proven technology that has been optimized for the high performance and efficiency that our Super Duty customers demand," said Mike Harrison, Ford V-8 engine programs manager. "It delivers not only significantly better torque and horsepower than the outgoing engine, but also improved fuel economy."

Core to the improvements is the adoption of an all-new engine architecture, with increased bore spacing, that allows better engine "breathing" in both the intake and exhaust for more power and more overall efficiency.

A closer look at how the new engine achieves its performance:

* Large bore, shorter stroke: This approach to creating power has its roots in storied Ford racing engines from the past. The large bore (102 mm) allows for larger intake and exhaust valves for improved engine breathing, and the short stroke (95 mm) allows higher engine speed for increased horsepower. Still, peak horsepower is generated at a relatively modest 5,500 rpm.

* SOHC valvetrain with roller-rocker shafts: The single overhead camshaft (SOHC) per cylinder head design results in a stiff valvetrain that allows optimized camshaft lift profiles and helps produce great low-speed torque. The roller-rocker shafts allow valve angles to be splayed, resulting in optimized intake and exhaust port layout for better breathing.

* Dual-equal variable cam timing: Intake and exhaust valve opening and closing events are phased at the same time to optimize fuel economy and performance throughout the engine speed range and throttle positions.

* Two spark plugs per cylinder: Because of the large bore size, two spark plugs per cylinder are used to more efficiently burn the fuel-air mixture in the combustion chamber, enabling better fuel economy and increased engine torque. The twin plugs also help the engine maintain a smooth, stable idle.

* Dual knock sensors: A knock sensor on each bank of cylinders of the V-8 engine allows the spark timing of each of the cylinders to be individually optimized real time, throughout the engine speed range. The engine continuously monitors engine performance and applies this real-time learning to optimize timing via an adaptive algorithm.

* Better engine crankcase "breathing" and efficiency: Significant development work and computer-aided engineering optimized the cylinder block for more efficient airflow in the crankcase as the pistons move up and down in the bores, resulting in improved torque at higher engine speeds. Piston-cooling jets squirt oil on the underside of the pistons to keep the piston crowns cool under extreme operating conditions. The cooling jets also allow for a higher compression ratio for better engine efficiency and faster engine oil warm-up on cold starts, also improving fuel economy.

Key features of the new 6.2-liter V-8 gasoline engine include:

* Cast-iron engine block and four-bolt main bearing caps, with cross bolts, for durability
* Aluminum cylinder heads, with two valves per cylinder and two spark plugs per cylinder
* Cast-iron crankshaft, with dual-mode damper
* Forged steel connecting rods
* Cast-aluminum pistons, with cooling jets
* Single overhead camshaft with variable valve timing and roller-rocker shaft valvetrain
* Magnesium cam covers for lighter weight
* Stamped-steel oil pan
* Composite intake manifold
* Stainless-steel fuel rail; port-fuel-injected; mechanical returnless fuel system
* 9.8:1 compression ratio
* E85/flex fuel capable

Performance heritage with proven durability and reliability
The concept of using a large-bore engine to make horsepower is part of Ford's DNA, especially its racing heritage – the famous Ford Boss 302 and 351 engines, for example, pioneered many of the same concepts. Several racing projects proved out the performance, durability and flexibility of the new 6.2-liter V-8 engine architecture.

Among the racing-themed highlights that contributed to the engine's development:

* A 7.0-liter version running on E85 fuel produced 800 horsepower in a winning Mustang drag racing application driven by Don Bowles
* A specially calibrated production-based 6.2-liter engine achieved 500 horsepower and ran flawlessly in the Ford F-150 SVT Raptor R race truck in the 2008 Baja 1000

Testing on the 6.2-liter V-8 included running multiple engines for more than 500 hours at peak torque and peak horsepower as well as customer-correlated 1,000-hour road load tests to ensure dependability for even the toughest Ford F-Series Super Duty customer.

All told, more than 50 engines were put through the dynamometer lab, running a variety of durability and development tests, undergoing extremes far harsher than can be expected – or duplicated – in the real world. Testing also included high-speed durability, crankshaft-torsional evaluation and engine thermal cycling where the running engine is "shocked" from one coolant temperature extreme to the other.

"From the first test on the dynamometer, this engine was very reliable," said Bob DeBona, supervisor, Engine Performance and Development. "The precision that went into the engineering and manufacturing of this engine led to very few tweaks to the block during development. Components such as the crank, connecting rods, heads and intake manifold stayed essentially the same throughout our durability testing, which is a testament to the reliability of this new engine. It's able to pound out the torque, hour after hour, week after week, demonstrating extreme durability."

The new 6.2-liter V-8 gasoline engine will be built at the Romeo (Michigan) Engine Plant.

Click here the head back

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5366971&view=rss&microfeed=true
<![CDATA[6.7 Liter Power Stroke Diesel]]> The most talked-about development on the new F-series Super Duty is the high-grunt 6.7 liter Power Stroke V8. Affectionately known by its development name of "Scorpion," the new Power Stroke is an innovative all-new design drawn up in-house at Ford. The most noteworthy characteristic of the new engine is also the most innovative — it breathes backwards compared to a normal V-engine. While not unprecedented in engine history, it's the first modern diesel engines to feature outboard intakes and an inboard exhaust. That inboard exhaust system is key to the Power Stroke's design, as it affords easier turbo maintenance, a considerable shorter exhaust volume ahead of the turbo, and much reduced turbo lag.

The turbo itself is a remarkable piece of kit. The Honeywell variable nozzle unit features a unique dual-sided compressor which effectively doubles the charging capability of the turbocharger, a twin turbo in a single housing, with a single shaft, single oiling system and simpler routing. The turbo feeds combustion chambers which have their own goodies, fuel injection provided at a blistering 29,000 PSI, dual hydraulic lash valves with two pushrods instead of one, all nestled into a compacted graphite iron engine block, which affords both stiffness and strength, and it topped by six-bolt aluminum heads. The bottom end isn't anything to sneeze at either, with cross bolted mains holding down Ford's uniquely constructed undercut and fillet crankshaft as well as an oil pan bolted to the transmission, it should be pretty bulletproof.

Yes, it'll produce the grunt, but it'll also be a lot cleaner. The new Power Stroke meets the stringent 2010 NOx and particulate emissions requirements with a three-part strategy of catalyzing the oxides and capturing then burning off particulates.

ALL-NEW FORD-ENGINEERED, FORD-TESTED, FORD-BUILT DIESEL MAXIMIZES 2011 SUPER DUTY'S PRODUCTIVITY

* An all-new 6.7-liter Power Stroke® V-8 turbocharged diesel engine – debuting in the 2011 Ford F-Series Super Duty – will deliver significantly improved torque and horsepower as well as class-leading fuel economy, enhancing productivity and further strengthening Super Duty's position as the class leader for towing and payload
* Extensive durability testing put the new Power Stroke diesel engine through the equivalent of 250,000 miles
* Turbocharger with industry-first dual-sided compressor wheel delivers fast throttle response along with the volume of air boost needed for maximum power; new engine also is biodiesel compatible up to B20

DALLAS, Sept. 24, 2009 – A new era in Ford diesel technology arrives with the Ford-engineered, Ford-tested and Ford-manufactured 6.7-liter Power Stroke® V-8 turbocharged diesel engine.

Debuting in the next-generation Ford F-Series Super Duty truck, the new diesel engine will deliver significant improvements in torque and horsepower as well as class-leading fuel economy while adding more fueling flexibility and easily meeting stringent new emissions requirements.

The new diesel 6.7-liter engine also shares the Super Duty's legendary reliability and durability while delivering best-in-class towing and payload.

"This all-new diesel engine has been so extensively tested both in the lab and in the real world that we're confident we're giving our customers the most reliable and productive powertrain available today," said Derrick Kuzak, group vice president of Global Product Development. "Our Super Duty customers demand reliability and durability in their trucks so they can deliver the best results for their business and their customers. That's exactly what this engine delivers."

The diesel engine team made improvements and changes throughout the engine architecture to deliver on aggressive horsepower, torque, emissions and fuel economy targets. The 6.7-liter Power Stroke uses an "inboard exhaust" architecture, an automotive-industry first for a modern production diesel engine. It combines the best of proven technology with new, patented approaches backed by an extensive laboratory and real-world testing regimen to assure customer satisfaction.

Benefits of the new 6.7-liter Power Stroke V-8 turbocharged diesel engine include:

* First use of a compacted graphite iron (CGI) engine block in a Super Duty-class vehicle in North America; stronger than cast iron, Ford has successfully used CGI in engine blocks in products around the world. The block structure was optimized for reduced weight and maximum strength to meet the demands of higher torque and horsepower.

* Unique inboard exhaust and outboard intake architecture, an automotive-industry first for a modern production diesel engine, reduces overall exhaust system volume, which leads to better throttle response for the customer; additionally, reduced exhaust system surface area minimizes heat transfer to the engine compartment and improves NVH (noise, vibration, harshness) performance.

* The new engine architecture enables easier service work for all major engine components, potentially reducing down time. On turbocharger service, for example, the body/cab no longer has to be removed from the frame to access the turbo; also, the high-pressure fuel pump, EGR (exhaust gas recirculation) components and thermostats are directly accessible from the front of the vehicle.

* Honeywell's VNT™ (variable nozzle turbine) DualBoost turbocharger features an industry-first dual-sided compressor wheel that works in a single housing. The unit is uniquely center-mounted on a pedestal low in the back of the valley for improved NVH. This turbocharger design allows the single unit to deliver the benefits of a twin-turbocharger system in a smaller, more efficient package, combining the benefits of a small turbocharger (faster response) and a large turbocharger (ability to compress and force more air into the engine for more power) in one unit.

* The high-pressure Bosch fuel system injects fuel at more than 29,000 psi. The system delivers up to five injection events per cylinder per cycle using eight-hole piezo injectors to spray fuel into the piston bowl. The direct-injection system is calibrated and phased for optimum power, fuel efficiency and NVH performance.

* Aluminum cylinder heads for reduced weight; the mid-deck construction with dual water jackets provides increased strength and optimal cooling; also, six-head bolts, instead of four as found on other engines, help improve sealing and maintain cylinder integrity even with the higher firing pressures; overall the engine is about 160 pounds lighter.

* Compatible up to B20 fuel, allowing greener fueling options of up to 20 percent biodiesel and 80 percent petroleum diesel.

"Our Super Duty customers are no-nonsense, no-compromise individuals," said Barb Samardzich, Ford vice president, Global Powertrain Engineering. "Those are the attributes our team took to heart when engineering this all-new diesel engine so we can deliver Built Ford Tough capability, reliability and enhanced productivity."

Rugged block and proven components
The capability and reliability found in the new 6.7-liter diesel engine starts with the engine block. The new Power Stroke's block is made from compacted graphite iron (CGI), which is about twice as strong as cast iron. While this is the first use of a CGI block in North America in this class of vehicle, Ford has successfully used the material in engine blocks in other products around the world.

"Using a CGI block is the perfect solution for the new 6.7-liter Power Stroke," said Adam Gryglak, lead 6.7-liter diesel engineering manager. "It provides the strength necessary for the increased torque and horsepower produced by our new engine, and it also offers significant weight savings."

The diesel engine's deep-skirted block and main bearing caps are cross-bolted for additional stiffness and to aid NVH. The cylinder heads mirror the engine's attributes as a whole, with lighter weight combined with increased robustness: The cylinder heads are made of aluminum to save weight and, for improved sealing, feature six-head bolts per cylinder instead of the four-head bolts found on other engines.

The cylinder heads, which feature dual water jackets, are capable of firing pressures approaching 2,600 psi. The tall water jacket works as a manifold, flowing high-velocity water for cooling and adding to the structural robustness in the head to handle the higher firing pressures. Crankshaft durability is improved through Ford's unique undercut and fillet roll treatment to relieve stress.

The valvetrain features patented dual hydraulic lash adjustors, which improves the performance and reliability of the valvetrain by using two pushrods per cylinder instead of the conventional single pushrod, with individual rocker arms. Other proven components round out the engine hardware, including fractured-split connecting rods and a fuel system capable of generating 29,000 psi to feed the common-rail direct-injection fuel system.

The oil pan, which bolts to the transmission, also acts as a structural member for improved powertrain stiffness and adds to Ford's legacy of virtually bulletproof lower-engine architecture.

Built Ford Tough testing protocol to ensure durability
The testing protocol developed for the 6.7-liter Power Stroke V-8 turbocharged diesel incorporates the most rigorous engine tests found in Ford globally to ensure 250,000-mile durability. Extensive CAD (computer-aided design) and CAE (computer-aided engineering) work was completed to identify any potential challenges before hardware was created, which not only is time efficient but also helps ensure quality at the outset. Further, a comprehensive examination of warranty data and quality tools was used to determine the expected failure modes for every component and system.

Customer data, including driving styles, road types and vehicle usage (towing and payload), also played a key role in developing the testing program that best replicated Super Duty use.

Components were torture-tested in the laboratory with a regimen designed to exceed what even the most extreme-use customer might dish out. Engines literally ran continuously for hundreds of hours. Finally, a battery of in-vehicle, real-world tests validated the work done in the laboratories.

The strict testing work also ensured the new engine is B20 compatible, which allows customers a fueling option of using blends up to 20 percent biodiesel and 80 percent petroleum diesel. Durability cycles were run on multiple blends of diesel fuel to ensure the robustness of the system.

"These cross-functional tests give us the full spectrum of Super Duty customers – from those who run their trucks at maximum power with a maximum load for long periods to those who use them more in a start-stop mode," said Ed Waszczenko, lead engine durability engineer.

All-new design for all-new engine
One of the obvious visual differences in the new 6.7-liter Power Stroke V-8 turbocharged diesel engine is the layout of the pipes. The exhaust manifolds, for example, reside in the valley of the engine instead of outboard, while the intake is outboard of the engine. The cylinder heads are essentially flipped around in comparison with previous V-8 engine architectures.

This unique layout – an automotive-industry first for a modern production diesel engine – has several advantages. First, the overall exhaust system volume is reduced, meaning air can be fed to the single turbocharger quicker for faster spool up and reduced lag, resulting in improved throttle response for the customer. The improved packaging also places components that need to be in cooler air away from hot exhaust pipes, resulting in better thermal management and, by extension, better fuel economy.

"The physical size of the system is smaller, but more importantly, the air-handling part of the system is considerably smaller and that translates directly into the responsiveness of the engine," said Gryglak, noting that the volume of the exhaust system feeding the turbocharger is smaller by about 50 percent because of the inboard architecture.

Combining two turbochargers in one package
The single-sequential turbocharger – an industry first – is key to the new diesel engine's performance. The unit has two compressor wheels driven off one turbine impeller. This approach combines the benefits of a single inertia wheel – faster response without lag – with the thrust of a larger turbocharger, with the ability to force more compressed air into the engine for more power.

The engine's smaller exhaust volume combined with a corresponding smaller intake volume and smaller turbocharger creates a system that is quicker to boost, more responsive and better able to deliver horsepower and torque, especially at the low end, when the customer demands it.

The turbocharger includes an advanced variable nozzle turbine, which enables variable vane pitch angles, driving optimal turbine power to achieve optimal boosting levels for all operating conditions. The single shaft ensures the transition is seamless. The unit – compact in dimensions – is uniquely center-mounted on a patented pedestal low in the back of the valley instead of hung off the block, which helps balance the system and aids NVH performance.

Combustion system clean and powerful
The combustion system is the heart of the new 6.7-liter Power Stroke V-8 turbocharged diesel engine and in many ways encapsulates the careful balancing act the Ford team achieved in terms of power, fuel economy and reduced emissions. The key factor in the next round of federal emissions standards, which begin in 2010, is the reduction of oxides of nitrogen (NOx). To help reduce NOx, the new Power Stroke burns cleaner, thanks to an innovative way Ford developed to cool the exhaust gas recirculation (EGR) to efficiently recycle the combustion gases in the system.

Ford's system runs the engine with the least amount of oxygen possible in order to reduce NOx without degrading performance and fuel economy. Ford's solution runs the EGR through a two-step process utilizing separate cooling sources, something not typically seen. The end result is the EGR is brought into the intake at a lower temperature, which means more of it can be utilized, creating greater efficiency throughout the system.

A unique piston bowl design and the high-pressure fuel-injection equipment are huge enablers in achieving the balance of power and lower emissions. The system can deliver up to five injection events per cylinder per cycle, while eight holes in the injector spray fuel into the bowl.

The compressed-air ignition unique to diesels is aided by pilot fuel injections before the piston reaches the top, allowing the charge to heat up even hotter than what you get under normal compression.

"Then when the main injection occurs, we can mitigate NVH because we have a slower ignition process," said Gryglak. "When the fuel burns, it doesn't burn with a traditional pop or bang. The direct-injection system is calibrated and phased for optimum power, fuel efficiency and NVH."

The new diesel engine features instant-start glow plugs, allowing quick start even in extremely cold temperatures.

How the new Power Stroke meets new emissions standards
The new 6.7-liter Power Stroke V-8 turbocharged diesel will employ an aftertreatment system to help comply with 2010 federal regulations to reduce nitrogen oxide levels in diesel emissions by more than 80 percent compared with the previous standard. The Ford aftertreatment system is a three-stage process; a key component is the use of Diesel Exhaust Fluid (DEF).

Injection of DEF to reduce NOx is a proven technology that's been used throughout the automotive industry. Unlike other solutions used to control NOx, the DEF system allows the diesel engine to run at its optimum range in terms of fuel mixture. Some systems require the engine to run richer – which can be harmful to diesel engines – in order to control the NOx.

Step One: Cleaning and Heating – The first step in cleaning the diesel exhaust occurs when the exhaust stream enters the Diesel Oxidation Catalyst (DOC). The role of the DOC is twofold. First, it converts and oxidizes hydrocarbons into water and carbon dioxide. This conversion happens at about 250 degrees Celsius.

Second, the DOC is used to provide and promote heat, using specific engine management strategies, into the exhaust system. Through appropriate thermal management, this heat increases the conversion efficiency of the downstream subsystem(s) in reducing emissions.

Step Two: Knocking Out the NOx – The next step in the process is what's known as Selective Catalytic Reduction (SCR). In this process, the NOx in the exhaust stream is converted into water and inert nitrogen, which is present in the atmosphere and harmless. Before the exhaust gas enters the SCR chamber, it is dosed with DEF, an aqueous solution that is approximately 67.5 percent water and 32.5 percent pure urea.

When heated, the DEF splits into ammonia and carbon dioxide. These molecules are atomized and vaporized, then enter a mixer that resembles a corkscrew. This twist mixer evenly distributes the ammonia within the exhaust flow. The ammonia enters the SCR module, which contains a catalyzed substrate, and through chemical reactions combines and converts the NOx and ammonia into the harmless inert nitrogen and water. Dosing occurs between 200 and 500 degrees Celsius.

Step Three: Scrubbing Away the Soot – The final part of the cleansing system for the diesel exhaust gas involves the Diesel Particulate Filter (DPF). The DPF traps any remaining soot, which is then periodically burned away, known as regenerating, when sensors detect the trap is full. The regeneration process sees temperatures in excess of 600 degrees Celsius to burn away soot.

Quieter, more refined diesel sound for improved NVH performance
Customers of the 6.7-liter Power Stroke turbocharged diesel engine will notice a quieter, more refined sound. Improvements to the combustion system, structural integrity of the compacted graphite iron block and the single turbocharger mounted to the engine block account for many of the NVH improvements.

Specific design upgrades were made to both the piston and the piston bowl to optimize the combustion process, which features a two-stage combustion event instead of a single-injection event, causing harsh, sudden and loud combustion. Instead, a starter or pilot injection of fuel begins the combustion process before the main injection.

The result is smoother combustion and a more refined sound for the customer. When at idle, two pilot injection events are used to make the firing process even smoother and aid in quietness. The "ticking" of the high-speed injectors also is quieted by specially designed covers on the engine.

Mounting the turbocharger from the center housing directly to the block provided several advantages as well in terms of NVH.

"When turbochargers vibrate, it can lead to other parts of the vehicle vibrating," said Scott DeRaad, engine NVH engineer. "The exhaust system, for example, is directly attached to the turbocharger. So when the turbocharger vibrates a lot, the exhaust system vibrates too and that's disturbing to the customer. Bolting the turbocharger directly to the block eliminates that concern."

Using one turbocharger, instead of two operating in series or sequentially, helped solve some NVH challenges as well.

"Having one turbocharger eliminates the air-handling noises – the whooshes – as the engine switches from one turbo to the next turbo," DeRaad said. "Our turbocharger also has ball bearings that pilot the shaft in the turbo, which helps eliminate the potential for the shaft of the turbocharger to gyrate in its housing, which can create noise."

Other improvements include the addition of two resonators in the intake system as well as a third resonator near the air cleaner.

"We've been able to tune the diesel intake system to give us the sound we wanted," DeRaad said. "It's now a nice complement to the engine."

The new diesel engine, which will be built at Chihuahua Engine Plant, is the perfect complement to the 2011 Ford Super Duty, delivering both capability and reliability.

"Developing the new 6.7-liter Power Stroke V-8 turbocharged diesel engine was an awesome endeavor," Gryglak said. "After all the engineering and testing, we're confident this engine will ensure the new Super Duty continues its leadership in capability, reliability and productivity."

Click here the head back

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5366957&view=rss&microfeed=true
<![CDATA[2011 Ford Super Duty: The New Power-Stroking Pickup]]> Ford's big profit fiesta won't be the dinky li'l car almost finished moving around 'merica. No, the bread n' butter for FoMoCo is the trucks. The first look at their newest — the 2011 Ford Super Duty — below.

Revealed today at the Texas State Fair, the 2011 Super Duty features both an all-new diesel and gasoline engine mated to a new transmission.


We already know all about the "Scorpion" 6.7-liter Power Stroke V8 turbocharged diesel engine ("mascot" here for laughs), and how it was designed, engineered and built in-house by Ford. So no new information there. What is new is that Ford's new super-duper-duty pickup's got an all new look and some other interesting engineering going on under the big power-bulging hood.

On the exterior, the Super Duty's front face is looking more and more like the Super Chief concept revealed in Detroit a few years back. But it's what's inside that counts.

The 2011 Super Duty features increased towing and payload capability, extending its best-in-class rating, and also offering more towing from inside the bed. New is the first-ever factory-installed fifth wheel with warranted gooseneck substructure directly attached to the frame. All this means the Super Duty F-450 pickup maintains its class-leading gross combined weight rating of 33,000 pounds — and it does it with a completely different frame. Well, not from the new F-350, but from the old F-450. Huh? Here, we'll explain.

Today's F-450 pickup is a "hybrid" pickup truck — it's got the chassis cab front end of a Ford F-450 and F-350 back end. However, in order to increase fuel economy and increase speed past 85 MPH (why you'd want to do that at max-capacity tow, we just don't know) on the new 2011 model, the F-450 Super Duty now uses mostly F-350 frame components rather than a chassis cab front end. So, look at the F-450 as just the superest and bestest F-350 you can buy.

We'll have more shortly once we're done digesting the press releases. For the moment, hit the overview press release below.

2011 Ford Super Duty

Ford Super Duty customers expect and demand capability from the best-selling heavy-duty truck in America. For most Super Duty owners, it's the core asset of their business. Day after day, year after year, it's expected to deliver results in the most demanding situations. No nonsense. And never any excuses.

"Our Super Duty customers do some of America's toughest jobs," said Mark Fields, Ford president of The Americas. "Every day they're out there working with little fanfare and all they ask is the right tool for the job. The new 2011 Super Duty offers them a truck with best-in-class towing and payload, all-new powertrains and even more capability than ever to help them do their jobs."

Ford's F-Series has been the best-selling line of trucks in the U.S. for 32 straight years. The new Super Duty further underscores Ford's Built Ford Tough legacy.

"The 2011 Super Duty offers the widest array of solutions for the widest array of heavy-duty work truck customers," said Chris Brewer, chief engineer. "The Super Duty lineup offers a variety of body styles and powertrains, from diesel and gasoline engines, each with a new six-speed transmission, to pickup trucks and chassis cabs, each with the towing and payload capabilities that define Super Duty."

New diesel and gasoline engines deliver improved torque, horsepower, fuel economy

For 2011, Super Duty features both an all-new diesel and gasoline engine that are mated to a new transmission. The new diesel, the 6.7-liter Power Stroke V-8 turbocharged diesel engine, was designed, engineered and built by a Ford team dedicated solely to delivering this class-leading diesel engine to the next-generation Super Duty to enable continued best-in-class towing and payload.

Benefits of the new 6.7-liter Power Stroke diesel engine:

· First use of a compacted graphite iron (CGI) engine block in a Super Duty-class vehicle in North America; CGI is stronger than cast iron, and Ford successfully has used the material in engine blocks in products around the world. The block structure was optimized for reduced weight and maximum strength to meet the demands of higher torque, more horsepower and better fuel economy.
· Unique inboard exhaust and outboard intake architecture, an automotive-industry first for a modern production diesel, reduces overall exhaust system volume, which leads to better throttle response; a reduced exhaust system surface area minimizes heat transfer to the engine compartment and improves NVH (noise, vibration and harshness).
· The single-sequential turbocharger features an industry-first double-sided compressor wheel mounted on a single shaft. The unit is uniquely center-mounted on a pedestal low in the back of the valley for improved NVH. The design allows the single unit to deliver the advantages of a twin-turbocharger system in a smaller, more efficient package, combining the benefits of a small turbocharger (faster response) and a large turbocharger (ability to compress and force more air into the engine for more power) in one unit.
· The high-pressure fuel system injects fuel at more than 29,000 psi. The system delivers up to five injection events per cylinder per cycle using eight-hole piezo injectors to spray fuel into the piston bowl. The direct-injection system is calibrated and phased for optimum power, fuel efficiency and NVH.
· Aluminum cylinder heads for reduced weight; the mid-deck construction with dual water jackets provides increased strength and optimal cooling; six-head bolts, instead of four as found on other engines, help improve sealing and maintain cylinder integrity even with the higher firing pressures.
· Compatible up to B20 fuel, allowing greener fueling options of up to 20 percent biodiesel and 80 percent petroleum diesel.

"Developing the new 6.7-liter Power Stroke V-8 turbocharged diesel engine was an awesome endeavor," said Adam Gryglak, lead 6.7-liter diesel engineering manager. "After all the engineering and testing, we're confident this engine will ensure the new Super Duty continues its leadership in capability, reliability and productivity."

The engine and aftertreatment system for the 6.7-liter Power Stroke V-8 turbocharged diesel powertrain ably meets the new, more stringent 2010 federal emissions requirements for nitrogen oxides (NOx), which have to be lowered by approximately 80 percent.

New gasoline engine delivers more torque, horsepower than outgoing model

Ford tapped into a bit of its proud racing heritage to create the new 6.2-liter V-8 gasoline engine, which uses big-bore architecture to produce horsepower and better fuel economy. The V-8's large bore (102 mm) allows for larger intake and exhaust valves for improved engine breathing, and the short stroke (95 mm) allows higher engine speed for increased horsepower.

Benefits of the new 6.2-liter V-8 gasoline engine include:

· SOHC valvetrain with roller-rocker shafts: The single overhead camshaft (SOHC) per cylinder head design results in a stiff valvetrain that allows optimized camshaft lift profiles and results in great low-speed torque. The roller-rocker shafts allow valve angles to be splayed, resulting in optimized intake and exhaust port layout for better breathing.

· Dual-equal variable cam timing: Intake and exhaust valve opening and closing events are phased at the same time to optimize fuel economy and performance throughout the engine speed range and throttle positions.

· Two spark plugs per cylinder: Due to the large bore size, two spark plugs per cylinder are used to more efficiently burn the fuel-air mixture in the combustion chamber, enabling better fuel economy and increased engine torque. The twin plugs also help the engine maintain a smooth, stable idle.

· Dual knock sensors: A knock sensor on each bank of cylinders of the V-8 engine allows the spark timing of each of the cylinders to be individually optimized real time, throughout the engine speed range. The engine learns the optimum timing via an adaptive algorithm.

· Better engine crankcase "breathing" and efficiency: Significant development work and computer-aided engineering optimized the cylinder block for more efficient airflow in the crankcase as the pistons move up and down in the bores, resulting in improved torque at higher engine speeds. Piston-cooling jets squirt oil on the underside of the pistons to keep the piston crowns cool under extreme operating conditions. The cooling jets also allow for a higher compression ratio for better engine efficiency and faster engine oil warm-up on cold starts, also improving fuel economy.

New TorqShift transmission harnesses and manages the power; Live Drive PTO available

The all-new 6R140 heavy-duty TorqShift six-speed automatic transmission was designed to manage the high low-end torque produced by the new diesel engine. The same basic transmission also is mated to the new gasoline engine, giving customers of either engine the ability to efficiently get the increased torque and horsepower to the ground. Engineered for greater efficiency and fuel economy, improvements include refined architecture to provide relatively low clutch speeds, which result in lower drag losses, and optimized fluid levels and drainback to reduce churning of fluid while also providing superior lubrication.

In addition to hardware-based improvements, the new transmission features enhanced Tow Haul with integrated engine exhaust braking and SelectShift Automatic capability, which includes Progressive Range Select and a manual mode, allowing customers to select the gear to suit their needs.

The new TorqShift transmission also enables the first application of Live Drive PTO (Power Take Off) in a Super Duty-class vehicle. On 2011 Super Duty diesels with the PTO prep option, the PTO output gear is linked through the torque converter to the engine crankshaft. This allows the transmission to power auxiliary equipment such as snowplows, aerial lifts, tow truck lifts, cement mixers or dump trucks. The power is available any time the engine is running.

Pioneered on agricultural applications, the Live Drive feature is particularly useful when mobile PTO function is required during start-stop operations, such as salt spreading or snow plowing. "A fully functional Live Drive mobile PTO will allow Super Duty customers to take full advantage of the equipment on their trucks," said Al Bruck, 6R140 transmission engineering manager.

Best-in-class towing and payload; new towing options

Putting all that power to work is what defines Super Duty. The 2011 Super Duty features increased towing and payload capability, extending its best-in-class rating, and also offering more towing from inside the bed. New is the first-ever factory-installed fifth wheel with warranted gooseneck substructure directly attached to the frame.

"Our system is factory-installed and with a limited warranty from Ford. The electrical connection is mounted in the side of the bed wall, providing a clean installation," said Peter Frantzeskakis, vehicle engineering manager.

Particularly noteworthy are productivity enhancements to the F-450 pickup to benefit the heaviest-duty trailer tow customers. Unneeded weight was shed, helping to improve fuel economy and top speed. Even with these changes, the Super Duty F-450 pickup maintains its class-leading gross combined weight rating of 33,000 pounds.

Addition of Trailer Sway Control leads safety enhancements

Ford's lauded Trailer Sway Control (TSC) system joins the Super Duty lineup, giving those customers segment-first capability. TSC is integrated with AdvanceTrac® with Roll Stability Control™, which now is standard on all single rear wheel (SRW) configurations.

The AdvanceTrac control module uses additional software to monitor the truck's motion when a trailer is attached. Trailer Sway Control can determine from the yaw motion of the truck if the trailer is swaying and take measures – such as applying precise braking or reducing engine torque – to help reduce the trailer sway.

For further peace of mind, the available integrated trailer brake controller, factory-installed and covered by a Ford limited warranty, offers smoother and safer operation due to its ability to interface with multiple vehicle systems.

Normal braking is proportional to driver brake pressure for smooth brake stops at all speeds. If the vehicle's Anti-lock Brake System (ABS) is engaged, the special trailer brake kicks in to minimize the potential for trailer wheel lock up. In Super Duty trucks with Trailer Brake Control towing trailers with electric brakes, the Ford system can, during a sway event, also apply brakes to the trailer to help stabilize it.

Other enhanced towing, off-road control features and safety improvements include:

· Hill Start Assist, which applies brakes to prevent rollback
· Hill Descent Control™, which uses the accelerator and brake to set, and then hold, the speed
· Electronic Locking Differential, which provides maximum traction by forcing the rear wheels to turn at the same speed
· Standard tire pressure monitoring system on all SRW (single rear wheel) models
· Optional side air bags and air curtains
· A new available 4.2-inch LCD screen includes information on specific features such as Trailer Brake Control and Tow Haul

Improved ride, handling and steering for a more comfortable experience

In addition to increased towing and payload capability and improved fuel mileage enabled by the new powertrains, customers of the next Super Duty also will benefit from improved ride, handling and steering. For 2011, the engineering team optimized the frame and suspension of the current Super Duty, particularly the leaf springs and spring rate, as well as adjusting the internal valving in all the shock absorbers to enable greater towing and payload capability with further ride refinement.

The steering gear also is new. The 4x2 F-250 and F-350 Super Duty feature modified steering system geometry to take better advantage of the twin I-beam suspension, which combines the performance of an independent suspension with the durability of a beam axle suspension. Improved response, precision and better on-center steering and control come from making the steering gear symmetric left to right.

The result is greater customer comfort, confidence and control in all situations.

"A big part of the comfort in Super Duty trucks comes through controllability," said Dan Gompper, vehicle dynamics supervisor. "No matter if the truck is loaded or unloaded, full trailer or empty trailer, customers can be fully confident."

Bold exterior, new flow-through console highlights interior

The new hood of the 2011 Super Duty, with its prominent inverted power dome, complements the new diesel and gasoline engines lurking beneath. "Super Duty" is stamped on the upper grille, with a larger Ford oval proudly gracing the front.

Inside, customers will benefit from a new reconfigurable flow-through console that improves the functionality of the truck. Storage space is increased about 60 percent, and at least 70 different configurations are possible. A 12-volt powerpoint is available at the rear of the console and another is located inside the main bin, which is lockable. A 110-volt power inverter is standard with all console configurations.

Improved productivity through Ford Work Solutions

For many customers, the Super Duty cab also serves as a mobile office. Industry-exclusive Ford Work Solutions is part of available technology to help customers stay connected with their business from the job site and track tools.

A new available 4.2-inch LCD Productivity Screen allows customers to take full advantage of the 2011 Super Duty's capabilities; an off-road message center has been added as well. The five-way button on the steering wheel allows customers to navigate through various menu options – several relating to fuel economy and towing convenience – never before available on a Super Duty truck.

Continuing the legacy of quality

With all-new powertrains enabling greater towing and payload capability, safety enhancements such as Trailer Sway Control added and greater functionality with available Ford Work Solutions, the new 2011 Ford Super Duty is poised to continue its legacy as America's premier work truck.

The accolades the current Super Duty has received, based on 2009 model year GQRS (Global Quality Research System) data, include:

· Best-in-Class TGW (Things Gone Wrong) for All Pickup Truck Segments

· Best-in-Class Customer Satisfaction among Heavy Duty Pickups

"With all-new powertrains and increased capability, the 2011 Super Duty improves on its proud heritage as the ultimate work truck," said Brewer.

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5366502&view=rss&microfeed=true
<![CDATA[Ford Cabela's, Harley-Davidson Edition Super Duty Trucks Officially Official]]> We told you about the Cabela's Edition Super Duty and Harley-Davidson Super Duty pickups from Ford, and now we have official press shots straight out of Dearborn. The Cabela's special edition will feature two-tone paint, special running boards, mud flaps and the all-important Cabela's badge to prove you eat your road kill. Low-key cycle enthusiasts will prefer the Harley-Davidson "Big Hog Daddy" F-450 with custom blue-flame paint job and requisite Harley badging. Special Edition outfitting aside, the new trucks can also be ordered with Ford's Sync system, spray-in bedliners and a cool automatic tool tracking system for the job site. Full press release after the jump.


F-SERIES SUPER DUTY ADDS NEW HARLEY-DAVIDSON AND CABELA’S EDITION PICKUPS
Ford and Harley-Davidson team up again for a new Harley-Davidson F-450, the "Big Hog Daddy" of the road.

* Ford F-Series Super Duty, America's most capable work truck, adds new Harley-Davidson™ and Cabela's edition pickups and more standard capability for 2009 including an integrated trailer brake controller and trailer tow mirrors on select models.

* Ford Work Solutions is a collection of industry-first, affordable technologies available on 2009 F-Series Super Duty XL, XLT and FX4 trucks that will provide customers connectivity, flexibility and security to better run key aspects of their business – from their Ford Truck, even on the job site.

* New 'Built Ford Tough' factory-applied spray-in bedliner, available on 2009 F-Series Super Duty pickups, delivers exceptional weather resistance and protection against gouging, scratching, cracking and chipping.

DALLAS, Texas, Sept. 25, 2008 – The 2009 F-Series Super Duty line of trucks, the industry's most capable full-size heavy-duty work trucks, come equipped with even more capability, thanks to new standard features and offers even more choice with two new packages – a Cabela's FX4 for the outdoor enthusiast and for the first time, a Harley-Davidson™ F-450 pickup.

All four Super Duty trim levels, XL, XLT, FX4, and Lariat, come with new standard features. The XL, the no frills workhorse version, now comes standard with air conditioning, Securilock, and manual trailer tow mirrors. The XLT, a step up from the XL, now has power heated trailer tow mirrors, privacy glass, integrated trailer brake controller, remote keyless entry and Securilock as standard features.

For 2009 the FX4 adds standard PowerScope™ integrated power-fold, power-telescoping mirrors, power seats, privacy glass, integrated trailer brake controller, captain's chairs, and SIRIUS satellite radio. The most luxurious of the Super Duty line-up is the Lariat. The Lariat adds all of the new FX4 standard content as well as the reverse camera system, a power sliding rear window, heated seats, molded running boards, and SYNC, Ford's industry-exclusive, voice-activated hands-free communications and entertainment system.

New Smart Technolgies

Ford is further expanding its 'smart' features for truck customers by making new technologies that make getting staying connected and getting the job done easier.

* SYNC is Ford's industry-exclusive, voice-activated hands-free communications and entertainment system that fully integrates mobile phones and most media players into the vehicle using Bluetooth technology and USB connectivity.

* Voice-Activated Navigation System with SIRIUS Travel Link™ offers a host of convenient features including more than 150 hours of music storage. Users can browse the music juke box via touch-screen or by using voice recognition. The system also integrates the climate control and SIRIUS satellite radio into one easy-to-use, smudge-resistant, 8-inch touch-screen display.

* Ford Work Solutions, a collection of industry-exclusive technologies for F-Series trucks and commercial E-Series vans will help make business owners more productive and successful. Four industry-exclusive innovations include:

o An in-dash computer developed with Magneti Marelli and powered by Microsoft Auto that provides full high-speed Internet access via the Sprint Mobile Broadband Network and navigation by Garmin. It's the first broadband-capable in-dash computer in production and features available wireless accessories including a mouse and printer. This system allows customers to print invoices and access documents stored on their home or office computer networks – right on the job site.

o Tool Link, a Radio-Frequency Identification (RFID) asset tracking system developed with DEWALT, the industry leader in professional power tools, and ThingMagic, the industry expert on embedded RFID technology. This enables customers to maintain a detailed real-time inventory of the tools or equipment stored in the vehicle.

o Crew Chief, a fleet telematics and diagnostics system, which allows small fleet owners to efficiently manage their vehicles, quickly dispatch workers to job sites and keep detailed vehicle maintenance records.

o Cable Lock security system developed in partnership with Master Lock®, the industry-leading lock manufacturer, to secure large tools or equipment in the cargo area of E-Series vans and wagons.

All four Ford Work Solutions technologies also will be available this fall on the new 2009 Ford F-150 XL, STX, XLT and FX4 trucks and E-Series vans. Transit Connect vans join the lineup in mid-2009.

Cabela's FX4

Ford is expanding its relationship with Cabela's, the world's largest outdoor outfitter, by offering a new Cabela's FX4 package for 2009. According to customer data, seventy-six percent of F-Series buyers hunt and fish and a key way for Ford to connect with those outdoor enthusiasts is as the official truck of Cabela's for the last X years with products prominently placed at stores nationwide and featured in Cabela's publications and TV programming. The Cabela's FX4 package features a unique two-tone paint scheme in five colors: Ebony, Oxford White, Forest Green Metallic, Royal Red Metallic and Silver Metallic with Sterling Grey Metallic lower body accents, running boards and wheel lip moldings. Custom mud flaps and unique Cabela's badging finish off the exterior.

The interior features standard cloth seats with the Cabela's logo or available Aniline leather seats with a unique two-tone embossed grain pattern. The center stack is finished with a dark Paldeo wood appliqué. All weather floor mats also wear the Cabela's logo. And for the avid outdoor enthusiast, additional lockable storage in the front console and underneath the rear seats is perfect for keeping equipment secure and out of sight.

Harley-Davidson™ F-450

Ford and Harley-Davidson team up again for a new Harley-Davidson™ F-450, the "Big Hog Daddy" of the road. As with the still available F-250/350 SRW models, each individually numbered Harley-Davidson™ F-450 features a unique blue-flame paint scheme that starts at the side vents and runs down to the box side of the truck. The flame design scheme is carried through to the interior gauges in the instrument panel. The custom perforated black leather wrapped seats, door panels and center console cover reveal blue leather underneath giving the same blue-flame effect as the exterior. Harley-Davidson™ badges are present on the fenders and tailgate, along with "Harley-Davidson" script located on the box side.

Tough Bed

Ford is offering Tough Bed, a unique, military-grade, factory-installed, spray-in bed liner for the first time on the 2009 F-Series Super Duty.
"Tough Bed is a smart solution for Ford Super Duty customers who want to better protect their most important asset – the pickup box," said Tom Aubrey, Ford F-Series Super Duty marketing manager. "Like the entire truck, Tough Bed stands up to the most stringent durability standards including those required by the U.S. Military – that definitely makes it 'Built Ford Tough.'."

According to the Specialty Equipment Market Association (SEMA), installation of spray-in bedliners grew from 27 percent in 2004 to nearly 34 percent of all pickup trucks in 2006, and will continue to grow at a steady rate to nearly 40 percent in 2008.

Developed in partnership with PPG Industries, Tough Bed exceeds the standards of today's typical aftermarket spray-in bedliner solutions. This military-grade coating has been through the government's toughest blast mitigation testing to determine whether the material can with stand the force of a bomb blast. It has performed equal to or better than other protective coating systems at one-third the thickness.

The polyol-based elastomeric film and isocyanate hardener are applied to the pickup box by a precision, high-pressure, automated sprayer to ensure one smooth, even coat at a very low film thickness unlike the traditional hand-spray application of aftermarket bed liners.

The finer application ensures that the bedliner materials won't run or sag on the inside walls of the box in addition minimizing unnecessary weight. Tough Bed does not compromise Super Duty's class-leading cargo capacity or the installation of aftermarket assets such as tool boxes, tonneau covers and truck caps. The uniformly textured surface also helps minimize load slippage while delivering an exceptionally clean appearance.

The special bedliner material formula is immune to the effects of ultraviolet radiation and will not fade or chalk. It also protects against physical damage to the pickup box such as gouging, scratching, cracking and chipping. It is covered by a 3-year/36,000-mile factory limited warranty.
All F-Series Super Duty models are built at Ford's Kentucky Truck Plant in Louisville, Ky.

[Ford]

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=5054648&view=rss&microfeed=true
<![CDATA[2009 Ford F-150 Release Postponed Two Months, Truck Production Cut]]> Ford announced today that it was delaying the release of their 2009 Ford F-150 on the heels of GM's announcement that they would likely delay the development of the replacement for their GMT900 platform. Obviously, the merger of high gas prices and the F-150 getting thumped by the Civic has convinced Ford it also needs to cut the production of its older models. Resources are also shifting toward the Edge, Flex and smaller cars like the Focus. In a frank statement, CEO Alan Mullaly said "We view the move to smaller, more fuel-efficient vehicles as permanent and we are responding to customer demand." Press release below the jump.

FORD FURTHER CUTS TRUCK PRODUCTION AS DEMAND SLOWS; MORE CARS, CROSSOVERS, FUEL-SAVING POWERTRAINS ADDED

Next-generation European Ford Focus and Fiesta small cars reach North America in 2010

* North American large truck and SUV production further reduced for remainder of 2008; new Ford F-150 pickup introduction timing adjusted due to market conditions and current-model sell-down

* Production reductions will be achieved through additional downtime, shift reductions and line-speed actions at Ford's large truck and SUV assembly plants

* Production will increase for the Ford Focus sedan and Ford Escape and Mercury Mariner small utility vehicles

* Next-generation, European Ford Focus and Fiesta small cars to begin production in North America in 2010, as Ford confirms it is revising its product plan to add more small cars, crossovers and fuel-efficient powertrains, including many from Ford's acclaimed European lineup

* More details and an updated outlook will be provided during Ford's second-quarter financial report in July; it is clear, however, that 2008 Automotive results will be worse than 2007, cash outflows will be greater than previous guidance and, unless the economy improves, it will be difficult for Ford to break even companywide on a pre-tax basis in 2009, excluding special items

* Ford Motor Credit Company will incur a pre-tax loss this year - excluding any potential payment related to Ford's profit maintenance agreement - primarily due to further weakness in large truck and SUV auction values; Ford Credit no longer plans a distribution payment to Ford in 2008

DEARBORN, Mich., June 20, 2008 - Ford Motor Company [NYSE: F] today said it is making further reductions to its North American truck production plan while adding more small cars, crossovers and fuel-efficient powertrains, as the company responds to the continued deterioration in the U.S.business environment and the accelerated shift away from large trucks and SUVs.

"As gasoline prices average more than $4 a gallon and consumers worry about the weak U.S. economy, we see June industry-wide auto sales slowing further and demand for large trucks and SUVs at one of the lowest levels in decades," said Ford President and CEO Alan Mulally. "Ford has taken decisive action to respond to this accelerating shift in customer demand away from large trucks and SUVs to smaller cars and crossovers, and we will continue to act swiftly moving forward."

Ford now expects U.S. industry volume in 2008 - including medium and heavy vehicles - to be between 14.7 million and 15.2 million units, compared with the previous assumption of 15 million to 15.4 million units. Accordingly, in the third quarter, Ford now plans to produce 475,000 vehicles, a reduction of 50,000 units from previously announced plans and a decline of 25 percent compared with the 2007 third quarter. In the fourth quarter, Ford plans to produce 550,000 to 590,000 units, a reduction of 40,000 units from previously announced plans and a decline of 8 to 14 percent compared with the 2007 fourth quarter.

In parallel, Ford is adjusting the public introduction timing of the new 2009 Ford F-150 by approximately two months due to the industry-wide slowdown in the U.S. truck market and the need to sell down dealer inventory of the current model. The new F-150 now will go on sale in late fall.

"The new 2009 F-150 raises the bar yet again on capability, quality and durability, and we know core truck customers are eagerly awaiting its arrival," said Mark Fields, Ford's President of The Americas. "Our plan all along has been to introduce the new F-150 after our dealers had a chance to sell down inventory of the existing model, and - with the current slowdown in the marketplace - we decided it was prudent to adjust the start of public sale for the new truck by about two months."

With these actions, Ford said it now is clear that 2008 pre-tax Automotive results will be worse than 2007, cash outflows to fund operating losses and restructuring will be greater than previous guidance and, unless the economy improves, it will be difficult for Ford to break even companywide on a pre-tax basis in 2009, excluding special items. Ford North America still expects to reduce annual operating costs by about $5 billion by the end of 2008 - at constant volume, mix and exchange, and excluding special items - compared with 2005.

Ford Motor Credit Company now will incur a pre-tax loss this year - excluding any potential payment related to Ford's profit maintenance agreement - primarily due to further weakness in large truck and SUV auction values. Ford Credit no longer is planning a distribution payment to Ford in 2008.

Ford said it will provide more details on changes to its overall plan when it announces second-quarter financial results in July. In the meantime, Ford is taking the following production actions:

* Production of the 2009 F-150 now will begin in August at Kansas City Assembly Plant and in September at Dearborn Truck. One shift will be eliminated at both Kansas City (from two to one) and Dearborn (from three to two). Dearborn Truck will be idled most of the third quarter.

* Michigan Truck Plant will be idled for nine consecutive weeks beginning the week of June 23, in line with demand for the company's full-size SUVs.

* One shift of production will be eliminated at Louisville Assembly Plant for mid-size SUVs in the third quarter.

* The line speed will be reduced at Kentucky Truck Plant for large pickups in the third quarter.

* The line speed will be reduced at Chicago Assembly in the third quarter for full-size sedans.

* Production will wind down at Cuautitlan Assembly Plant in Mexico by the end of 2008. The plant, which now produces large pickups, will be retooled for production of the new Fiesta small car for North America beginning in early 2010.

Ford also is taking the following actions to increase capacity in the third quarter:

* Oakville Assembly will add a third shift for production of the Ford Edge, Lincoln MKX and all-new 2009 Ford Flex crossovers.

* Kansas City Assembly Plant's line that produces the Ford Escape, Escape Hybrid and Mercury Mariner and Mariner Hybrid small utility vehicles will add a third shift.

* Wayne Assembly Plant's body and paint shops will add a third shift, and the line-speed will be increased for final assembly production of the popular Ford Focus small car.

Production at Ford's stamping, engine and transmission plants is being adjusted in line with the changes in assembly capacity.

"We view the move to smaller, more fuel-efficient vehicles as permanent, and we are responding to customer demand," Mulally said. "In the near term, we are adjusting production to the actual demand - increasing small cars and crossovers and reducing large trucks and SUVs. For the long term, we are moving fast to introduce more small cars, crossovers and fuel-efficient powertrains - including more hybrids - and we will adjust our manufacturing facilities to match our updated product lineup."

Ford said it is uniquely positioned to build on its strength today as a crossover vehicle leader, while leveraging its small car expertise in Europe and bringing more of those vehicles to North America.

In addition to hatchback and sedan versions of the European-engineered Ford Fiesta small car that goes on sale in North America in early 2010, Ford is announcing today that four- and five-door versions of the next-generation European Ford Focus small car will be produced in North America beginning in late 2010.

The new Focus will be common with Europe, South America and Asia Pacific and represent the next generation of today's successful European Focus. Excellent fuel economy will be achieved through new highly efficient direct-injection engine technology and a new advanced six-speed transmission.

The new Focus and Fiesta - as well as other small cars and crossovers from Europe - will be part of an unprecedented period of new Ford product introductions that has only just begun in North America. The new Ford Flex crossover and Lincoln MKS sedan went on sale this month, and the new F-150 goes on sale in late fall. New versions of the Ford Fusion, Mercury Milan and Lincoln MKZ mid-size cars debut late this year, as do all-new hybrid versions of the Fusion and Milan.

By the end of this year, 70 percent of all Ford, Lincoln and Mercury products by volume in North America will be new or significantly upgraded compared with the 2006 models. By the end of 2010, 100 percent of the product lineup will be new, including in 2009 the next-generation Mustang, new fuel-saving EcoBoost engines and new European Transit Connect.

"We remain absolutely committed to accelerating the development of the new products that customers want and value," Mulally said. "We sell some of the best smaller cars and utility vehicles in the world in our profitable European and South American operations, and our plan is to introduce these same vehicles in North America as quickly as possible. This is an integral part of our plan to leverage our global assets and achieve our goal of profitable growth."

[Source: FORD]

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=396652&view=rss&microfeed=true
<![CDATA[Ford Recalls 655,000 F-150 Pickups To Fix Hose Problem]]> No, not that kind of Toby Keith hose problem — the only way to fix that problem is with Viagra. And really, that doesn't fix it, it just makes the problem a bit more hard. No, what we're really talking about is Ford recalling more than 655,000 Ford F-150 and Lincoln Mark LT pickup trucks to fix some bad brake hoses in...

...2005-2006 versions of the pick-me-up equipped with the 5.4-liter engine. 600,000 of the trucks are in the United States and around 50,000 are in Canada. The rest? Who knows? Zimbabwe, maybe? Although Ford says there have been 11 minor accidents, no injuries have been tied to the issue. Except maybe Toby Keith's ego. Well, maybe that's more a problem with this post than the actual recall.

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=390479&view=rss&microfeed=true
<![CDATA[2011 Ford Super Duty Engine Mule Shows Off Replacement To Stroking?]]>

Yes, we know that looks like a current F-350 Super Duty, but clearly we've been told it's not. Why else would we spend money on buying these photos? Is it because we're gullible and will believe anything Brenda Priddy tells us to believe. Perhaps. Or perhaps it's because we believe what she's telling us — that picture is actually the 2011 Ford Super Duty engine under all that 2008 Super Dutifulness. The engine, supposedly called the "Scorpion," is a 6.7-liter V8 diesel designed to replace the current 6.4-liter V8 Power Stroke built by Navistar. Although we're under the impression Ford sunk a lot of cash into the development of the Power Stroke first seen in the 2008 model, it's kind of a necessity to navigate away from Navistar considering the legally-challenged ties that bind the two companies to the F-ing hip. And hey, we're also told to expect the next-generation Super Duty to get a six-speed auto tranny so they can compete with the new hotness from both Dodge and the General. Want to know more? Read the rest from Spymaster Priddy below. Want to see the mule a bit more closely? Check out what little you can see here.

First Raptor, now Scorpion! Ford knows how to pick the coolest names for its future truck programs.

But while it's tough to camouflage the purpose-built nature of Ford's upcoming F-150 'Raptor' desert runner, don't let the subtle looks of the F-350 Super Duty mule in this picture fool you. Reliable sources tell us that what's under the hood of this pickup is much more important to Ford. It's the all new, Ford designed 'Scorpion' 6.7-liter V8 diesel engine that will replace the current Navistar supplied 6.4-liter V8 Power Stroke by 2011.

How important? Diesels make up almost 80% of Super Duty sales. And the move is expected to permanently end Ford's longtime use of Navistar built diesel engines in its heavy duty pickups, due to an ongoing legal battle between the two companies over warranty and cost issues related to the old 6.0-liter V8 Power Stroke (model years 2003 to 2007). Ford has used Navistar diesels in its F-Series trucks since 1982.

Hard to believe but from the looks of this mule, the Super Duty may grow a bit bigger than the current truck to accommodate the larger displacement Scorpion diesel. Its raised hood is taller across almost its entire width and it has an overbite, hanging slightly over the current model's big chrome grille. Our sources tell us the Scorpion-powered Super Duty will also receive a new 6-speed automatic transmission, to directly compete with General Motors' and Chrysler's 6-speed heavy duty trucks.

PhotoCredit: Brian Williams for Brenda Priddy & Company

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=384557&view=rss&microfeed=true
<![CDATA[Ford Recalling 1.8 Million Diesels For Computer Glitch]]> pcloadlettertop.jpgFord is having to recall approximately 1.8 million 7.3-liter PowerStroke diesel-powered trucks due to a computer software problem that has caused engine failures for customers, which we think is how I, Robot originally was supposed to start. According to Ford, the camshaft position sensor could break down and disrupt the flow of air and fuel, thus causing the vehicle to stall. Totally not as much fun as farting fire from the last Ford Recall.

No deaths or serious injuries have been reported, though a few accidents have occurred. Models included in the recall are F-Series Super Duty Trucks, E-Series Vans and Excursions from 1997 to 2003 equipped with the engine. Expect a lawsuit in... 1, 2, 3... [CNN Money]

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=330893&view=rss&microfeed=true
<![CDATA[2008 Ford F-Series Super Duty]]> It's difficult to imagine any of you Jalops needing to haul 20,000 pounds. We also doubt many of you are in the market for a truck whose price tag easily hits $40,000 to take off-roading. But what if you came across a half-dozen utes sitting in the middle of California's Rubicon Trail, each adorned with a sign reading "Take me"? Sure, that's totally plausible. So, when Ford invited us to put its 2008 Super Duty through some of the more rigorous tasks a vehicle will ever face, we struggled to come up with a reason to turn them down. After all, this thing has wheels (sometimes even six of them!) and we like things with wheels, do we not?

Ford has little competition in the Super Duty realm. Lined up against competing trucks from Dodge and Chevrolet, the Ford's internals are undeniably beefier. With substantially larger water pumps, radiators, engine mounts and bolts, there's no doubt the Ford is tougher. While the metal bits make up the Super Duty's bones and guts, Ford also blasts its largest full-size rig with hardcore development testing on Silver Creek, a quarter-mile straight shot on Ford's proving grounds, meant to simulate a lifetime of hitting giant pot holes, rocks and bumps most drivers hit only once every few thousand miles.

SuperDuty3a.jpg

The directions for driving across Silver Creek are simple: hold the wheel with a firm, but relaxed grip and keep the speed at a steady 20 mph. The execution is much more difficult. From the first bump, your right foot is thrown into a struggle to find the gas pedal, while not accidentally smashing it to the floor. The steering wheel is prone to doing whatever the hell it wants, so when we reach the end of the course (rather than allowing the bumps to throw the truck off the road) it's tempting to call it a miracle. Reliving the violence of the drive in your head has shock absorbers busting through their mounts and suspension bits snapping in half, yet the Super Duty doesn't even show signs of a rattle after passing down Silver Creek. In fact the course is so intense Ford test drivers are limited in how often they can drive it due to medical concerns. During development, a single truck must survive the drive across Silver Creek more than 600 times before sign-off.

SuperDuty2a.jpg

Off-road, the Super Duty performs well. After several hours of rain that have turned the course into peanut butter, the single-axle F-350 has no problem muscling through mud pits and crater-ridden trails. Its length is certainly a burden, making it far less nimble than any real off-roading machine. Still, it did well approaching steep hills and through short dips, never bottoming out.

We also took an F-450 Super Duty equipped with dualies over a hilly road course pulling a trailer 4,000 pounds shy of its 24,000-pound towing capacity. With Tow/Haul mode engaged, the Ford hangs onto revs longer and downshifts earlier when you put on the brakes to help slow things down. With the 6.4-liter diesel making 650 pound-feet of torque at peak, you're getting serious twist no matter where the tach needle points. Despite the Ford's five-speed Torqshift automatic downshifting at such aggressive points while towing 10 tons, we swear we could hear "Smooth Operator" playing somewhere.

It's a blessing we're not on public roads, since nearly all the journalists in attendance have casually dismissed the lane lines while towing that 40-foot trailer. With the longest Super Duty models stretching nearly 22 feet, you have to start thinking about navigating rather than driving. Turns should be planned well in advance and you'll want to run a few geometry calculations through your head before attempting to park between cars. Ford has made some efforts to make navigating the Super Duty a bit less of a burden. The screen for the optional back-up camera appears in the rearview mirror when you shift into reverse. While the screen is much smaller than the traditional screen in the nav system, Ford's camera includes a dotted line pointing where your truck is headed. Additionally, colored brackets along the edge of the screen help you to gauge how far you are from a wall, your trailer hitch, or Fido. Available power-scoping mirrors slide away from the truck for towing and can be folded in against the truck when pulling into a garage using a simple knob.

On F-350 dualies, buyers can now check a box for the "Fat Boy" option (actually, the sheet will read more like "widetrack monobeam front suspension and extended axle"). The longer front axle cuts the turning radius down from a hulking 56 feet to a slightly-less-hulking and class-leading 50 feet. Step into a Fat Boy-equipped F-350 and crank the wheel as far as it'll go. From the cabin, cones marking the outside of the turning circle disappear from sight in line with the center of the truck, convincing you you're about to send them to a second, flatter life. It's a surprise to get out of the truck and see all of the cones still standing. The Fat Boy option also makes the wheel wells taller and deeper, while adding more dimension to the front fender flares, giving an even tougher look to Ford's ultra-tough truck.

The toughness of the Super Duty is apparent in almost every challenge you can throw at it, from off-roading to towing to car-eating potholes. If you need to haul something or just want a vehicle that you can relentlessly abuse, the Super Duty has your number: $45,000 fully loaded.

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=318653&view=rss&microfeed=true
<![CDATA[Ad Watch: Mike Rowe Continues To Make Jokes, Shill For Ford Trucks]]>

Mike Rowe continues his Dirty Job of shilling for Ford trucks in the newest ad from FoMoCo, which we think may be called "This Is Bill." Whatevs, it's actually a fairly entertaining ad talking up the NHTSA crash test ratings of the new F-150 and the truck's five-star crash rating. Not that they're picking on the recent not-so-great crash test ratings of one automaker's new hauler in particular, right? I mean, they're probably just sayin'... Anyway, full press release from FoMoCo after the jump.

FORD, MIKE ROWE TEAM UP TO SHOW F-150 LEADERSHIP

* Mike Rowe, host of Discovery Channel's "Dirty Jobs," stars in two new Ford F-150 ads showcasing the truck's continuing leadership in safety, strength and capability.
* New ads also feature two Ford engineers who put the Ford F-150 to the test every day.
* This under-the-skin look at F-150's strengths reflects Ford's "Truth About Trucks" efforts and "Built Ford Tough" product promise.
* The ads continue Ford's "Challenge" campaign, which showcases how Ford vehicles top the competition.

DEARBORN, Mich., May 1, 2007 - To illustrate the 2007 Ford F-150's continued leadership in safety, strength and capability, Ford picks apart its half-ton competition in two new ads starring Mike Rowe, creator and star of Discovery Channel's hit show, "Dirty Jobs." In this second round of Ford F-150 ads since January 2007, Rowe is joined by two hard-working Ford truck engineers as they highlight the F-150's superior features.

"The Ford F-150 is built consistently with better parts that give it more strength and capability to help customers get more work done," says Barry Engle, general manager, Ford Division Marketing. "That's how you build 30 years of truck leadership."

In the first ad, Rowe and Paul Angove, a Ford truck suspension engineer, review leaf spring bolts used by Ford and four key truck competitors. Angove highlights how the Ford F-150's bolts are the biggest and strongest. Since these bolts take on some of the heaviest suspension loads, they are key in making the 2007 Ford F-150 the strongest, most capable truck in its class.

In the second ad, Rowe and Bill McDonald, a supervisor in Ford's crash barrier facility, watch an F-150 in a dramatic crash test. McDonald, a 29-year Ford veteran, shares with Rowe that the 2007 F-150 received the National Highway Transportation Safety Administration's (NHTSA's) highest safety rating (five stars) for driver and front passenger, a rating some top truck competitors have not earned.

The safety ad begins airing on national television on May 1, followed shortly afterwards by the leaf-spring bolt spot. The ads will be accompanied by similar print and online ads.

'Truth About Trucks'

The ads were inspired by a "Truth About Trucks" campaign Ford launched in 2003 to enumerate the F-150's lengthy list of under-the-skin advantages versus competitors. The campaign in broadcast, print and point-of-purchase advertisements has communicated to customers that F-Series trucks are stronger and more capable than competitors with the straightforward "Built Ford Tough" product promise. This consistent message enjoys decades of brand equity, nearly matching Ford's truck leadership for an unprecedented 30 consecutive years.

The new ads starring Mike Rowe, as well as other print and online communications, will reinforce these under-the-skin advantages that continue to make the 2007 Ford F-150 the leader. Ford dealers also are capitalizing on the F-150's leadership story by distributing it to sales consultants through videos that detail the truck's numerous advantages.

"Ford Challenge" Drives Sales Results

Similarly, in January Ford kicked off its "Ford Challenge" effort, an advertising platform designed to clearly demonstrate how Ford products beat the competition in head-to-head comparisons. The campaign started with the "Fusion Challenge," and then quickly extended to the F-150 and Expedition EL.

"We have the strongest Ford lineup ever," says Engle. "The 'Ford Challenge' confidently communicates this great story with products such as the Ford F-150 that show how the best-selling products beat their competitors in areas that matter most."

According to internal Ford data, the campaign has generated significant customer response in terms of product favorability, purchase consideration and, ultimately, sales.

* The "Fusion Challenge" helped the Ford Fusion post a 22 percent in increase through April 2007. The ads were based on two consumer events held with subscribers of Car and Driver and Road & Track magazines, where the Fusion V-6 all-wheel drive ranked ahead of the Honda Accord and Toyota Camry V-6.
* Ford Expedition sales have increased year-over-year eight months in a row One of the Expedition "Challenge" ads pokes fun at a rival's third-row seat, which requires customers to remove it from the vehicle for maximum cargo space. Expedition owners simply press a button to electronically fold the third row flat.
* Through April, the Ford F-Series continued its 30-year run as the industry's sales leader. The first Ford F-150 ads starring Rowe highlighted the truck's leading payload and towing capabilities. In one spot, Rowe walks away from two competitive trucks that are both hitched to one 11,000-pound trailer and says, "If you need to tow 11,000 pounds, you'll need two trucks. Unless you're Joe. Joe owns a Ford F-150." The ad goes onto to describe how the truck's unique fully boxed frame delivers the unmatched towing capacity in the half-ton pickup segment.

F-Series: The Industry's Leader
Since its debut in 1948, Ford has sold more than 32 million F-Series trucks around the world. Today, there are more F-Series pickups on the road with 250,000 miles than any other brand. It has also been the best-selling truck in America for 30 consecutive years and the best-selling vehicle for 25 years in a row.

The Ford F-150 half-ton pickup is the strongest half-ton truck with best-in-class payload and towing capacities. New for the 2007 model, Ford added to an unmatched lineup of more than 60 unique F-Series offerings with new F-150 FX2 Sport and Harley-Davidson SuperCrew models.

Related:
Toyota Continues The Tundra Two-Step On Truck's Four-Star Rating; Tundra Breaks Nose, Only Gets Four Stars In Front-End Crash Test [internal]

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=257115&view=rss&microfeed=true
<![CDATA[Buy A Ford Super Duty; If You're Lucky It May Fart Fire!]]> FoMoCo today asked dealers to stop selling the diesel-engined 2008 Super Duty F-Series pickups because apparently some of the big haulers can do something glorious. These special Super's apparently can fart fire. I kid you not, if I were in the market for a pickup truck right now, I'd totally look for one that can spew blasts of fire from the exhaust pipe. Just sayin'...although I've got to say that if you're not looking for this particular option, you're probably pretty happy Ford's not going to sell you one of them. Who knows though, maybe it's not an option, maybe it's not a defect, maybe it's just Navistar getting back at FoMoCo over that contract dispute.

Ford recalls Super Duty trucks after tailpipe fires [Reuters]

Related:
Spy Photos: 6-Door Ford F-150 Mule [internal]

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=246148&view=rss&microfeed=true
<![CDATA[Ford Super Duty Truck Production Back On Track By Monday]]> After the stoppage of Power Stroke delivery by FoMoCo jilted lover Navistar International, and the subsequent court order demanding both sides hug it out, we've now heard it looks like the two sides of the big Power Stroke struggle can now come together and live again in sin. According to the AP:

"Navistar spokesman Roy Wiley said the company simply wants payment for its goods. "Ford said the plant began operating one shift on March 5, two shifts on Tuesday and is expected to be back at a full three shifts of production on Monday..."Our bottom line is we want to be paid for our engines. They shouldn't be debiting anything," he said. Both sides said the dispute could be settled as soon as Thursday afternoon."
Aww, look at that adorableness. Navistar International and FoMoCo are kissing and making up. Now Navistar can keep Power Stroke's a-coming to FoMoCo so they can sell some Super Duty trucks, and FoMoCo will start paying Navistar for all of her hard work. They're such a happy couple, really they are.

Ford says Super Duty plant will be up to full speed by Monday; Navistar resumes engine supply [AP via Detroit News]

Related:
Stroke It, FoMoCo! Navistar Stops Shipping Power Stroke Diesel Engines To Ford; Judicially Active! Demise Of Ford Averted By Oakland County Judge [internal]

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=242677&view=rss&microfeed=true
<![CDATA[Spy Photos: 6-Door Ford F-150 Mule]]> Six-Door-F-150.jpgThe boys and girls over at PickupTruck.com believe this mule's showing off a potential next-gen 2009 feature of the F-series truck — a tertiary set of doors into the cargo bed. It wouldn't be the first time an automaker's shown off a feature like this, as they've Chevy's shown the Cheyenne concept before. But given the very public setting these shots were supposedly taken, it certainly would be a weird way to show the world how the next-gen pickup's going to be built Ford tough. Click through for more pics and more deets from the experts. We're going to go and try to figure out what could be more suburban mom than a set of grocery doors in the side of a pickup truck.

Spied: 6-Door Ford F-150 Mule [PickupTruck.com]

Related:
Spy Photos: 2009 Ford F-150 Mules [internal]

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=242539&view=rss&microfeed=true
<![CDATA[Ad Watch: Hachette Buff-Mag Intellectual Reacharound Further Engorges With New "Ford Challenge" Commercials]]>

And now the trilogy of advertising semi-randomness from FoMoCo is complete. In many ways we're thinking this is the last salvo of the Ford marketing team's attempt to show Alan Mulally they're relevant. And if they failed at it in any way like the second to last salvo, it's not going to end very well at all. But we digress, let's get back to the last two ads from FoMoCo's wild ride. They're a continuation of the buff mag hand-job product placement we've already seen called the "Fusion Challenge." If you don't remember that's when FoMoCo sponsored a Car & Driver happy ending product whoring escapade "independent test" involving the Hachette magazine's readers. In case "sponsored" isn't clear enough, here's a better pair of words to use — "paid off." Well, Car & Driver ain't the only Hachette mag involved in this little bit of intellectual reacharound action, now it includes the other ampersand-in-the-title car porn book. That's right, Road & Track was a part of the game as well, running their own little LA-based challenge, and with predictable results. The first ad's above, and the second's below the jump, along with the press release from Dearborn for some "independent" explanation of today's advertising fun.

CONFIDENCE DRIVES 'FORD CHALLENGE' ADVERTISEMENTS

* "Ford Challenge" integrated marketing campaign highlights features that make Ford Fusion, Expedition EL and F-150 best in class.
* Ford Fusion tops Asian competitors in head-to-head L.A. shootout organized for Road & Track subscribers - results track success of similar drive in Washington, D.C.
* Ford Expedition EL trumps long-time segment leader in seating package, flexibility, ease of use and comfort.
* Ford F-150 features best-in-class towing and payload capability, and a new spokesperson ready to take on any tough job: Discovery Channel star Mike Rowe, creator of "Dirty Jobs."

STAR OF DISCOVERY CHANNEL'S 'DIRTY JOBS' JOINS 'BUILT FORD TOUGH' DREAM TEAM

DEARBORN, Mich., March 1, 2007 - Humor and the spirit of competition are at the heart of the "Ford Challenge" - a new integrated broadcast, digital and print marketing campaign for the 2007 Ford Fusion, Expedition EL and F-150 that begins airing this week.

"Ford products offer some of the best quality, the most advanced technology and sophisticated designs available today, and that's the focus of the Ford Challenge," said Cisco Codina, group vice president, North American Marketing, Sales and Service.

An overarching ad titled "Anthem" highlights Ford's strengths over the company's 103-year history and encourages consumers to take the Ford Challenge. Classic footage of the Model T introduces the commercial as a voiceover tells consumers, "They didn't buy the Model T just because it was priced right." Viewers then see images of today's strong product lineup as the voiceover says, "We had to prove ourselves then. And we're still proving ourselves today."

Consumer information on each of the products featured in these ads will be available on the Web site: www.fordchallenge.com. The site also will feature current sales and marketing offers, product reviews and competitive information from MSN Autos, Yahoo!Autos and Edmunds.com.

Ford Fusion

In the first "Fusion Challenge" event held in December 2006, subscribers of Car and Driver magazine ranked the 2007 Ford Fusion V-6 with all-wheel drive ahead of the Honda Accord and Toyota Camry V-6 models in key areas like "styling," "handling" and "fun to drive" after a head-to-head comparison test.

Only top-of-the-line models were tested. The Fusion was tested with all-wheel drive, but that feature isn't offered on Camry and Accord. The price of an all-wheel drive Fusion is comparable to the price of these front-wheel drive V-6 powered Japanese sedans.

The sales and marketing campaign built around the Fusion Challenge has been an overwhelming success: Ford Fusion will post a double-digit sales increase in February compared with a year ago, and the percentage of conquest sales - customers new to Ford Motor Company - has hit an all-time high of 47 percent.

Now, Ford will launch new ads focusing on a rematch of the Fusion Challenge, held in January in Los Angeles for subscribers of Road & Track magazine. The results closely mirrored those of the Washington, D.C. event, with Fusion scoring higher than the imports on key attributes including "Precise Handling," "Attractive Styling," "Fun to Drive" and "Performs Well."

The first national television ad created from the event, "L.A. Launch Challenge: We Did It Again," marries driving footage with consumer comments. It debuted on Feb. 28 on the Fox network hit "American Idol."

Ford Expedition EL

The all-new 2007 Ford Expedition and extended-length Expedition EL are Ford's newest full-size SUVs. Introduced in the fall of 2006, the Expeditions deliver exceptional capability, functionality and toughness, and the Expedition EL already is winning head-to-head media comparisons in publications ranging from the Wall Street Journal to Motor Trend.

The Expedition EL will be featured in two new spots titled "Exercise" and "Work Out," which use humor to highlight the advantages of Expedition's easy to use, flexible seats - especially its one-touch power-folding third row. In one ad, a fitness instructor uses the heavy, bulky third row seats of the Chevrolet Suburban - which have to be removed from the vehicle to carry many larger loads - for grueling physical training.

The ads for the Expedition EL will begin airing today.

Ford F-150

This year, Ford is launching the most capable heavy duty pickup ever built - the Ford F-Series Super Duty - and the most capable light duty truck ever - the Ford F-150. Together, these products will help the Ford F-Series build on its 30-year track record as the best-selling line of pickup trucks.

To help carry the message that F-150 - with its maximum tow rating of 11,000 pounds and payload capacity of more than 3,000 pounds - is ready for any job, Ford has recruited a new member to the "Build Ford Tough" marketing dream team: Mike Rowe, creator and star of the Discovery Channel's "Dirty Jobs."

In his series, Rowe explores the dirty side of earning an honest living. In his first F-150 spot, titled "Boxed," viewers will see Rowe at a campground where the Ford F-150 easily tows an 11,000 pound trailer, while it takes two trucks from the competition to pull the same load.

In the second spot, "Leaf Spring," Rowe is at a landscaping site helping a crew load massive amounts of landscaping material into the bed of the F-150. The F-Series is the only truck in its class that can carry 3,050 pounds, 890 pounds more than its closest competitor.

"'Dirty Jobs' celebrates the people who do the kind of jobs that make civilized life possible for the rest of us," said Mike Rowe, Ford spokesperson. "It's no coincidence that those people rely on Ford trucks to get the job done. I see it over and over again."

The new F-150 commercials begin airing nationally this weekend. Rowe will also appear in print and digital ads. International country music star and Ford Truck Man Toby Keith will continue to appear in Ford commercials for the F-Series.

Special Offers on Ford Challenge Products

To help continue momentum on the products featured in the new Ford Challenge ads, Ford is introducing a number of attractive retail and lease offers in conjunction with the debut of the new ad campaign.

* A"Sign and Drive" Ford Red Carpet Lease on the Fusion SE I-4, with payments of $249/month with $0 Down/$0 First Month's Payment/$0 due at signing (39-month term).
* Fusion customers can opt for a 2.9 percent APR for 60 months or $1,000 customer cash.
* Ford Expedition customers can select either $2,000 customer cash or 3.9 percent APR for 60 months.
* Customers can select either $3,000 customer cash or 0 percent APR for 60 months on all 2007 F-150 models (except Harley-Davidson SuperCrew).
* Full details on these offers, including terms and conditions, are available at www.fordvehicles.com or at local Ford dealers. The offers run through April 2.

About Ford Motor Company

Ford Motor Company, a global automotive industry leader based in Dearborn, Mich., manufactures and distributes automobiles in 200 markets across six continents. With about 300,000 employees and more than 100 plants worldwide, the company's core and affiliated automotive brands include Aston Martin, Ford, Jaguar, Land Rover, Lincoln, Mazda, Mercury and Volvo. Its automotive-related services include Ford Motor Credit Company. For more information regarding Ford's products, please visit www.fordvehicles.com.

Related:
Ad Watch: Ford Will Challenge Your Mid-Size To A Duel And Pay Car & Driver To Make It Happen; Ad Watch: Selling Ford Trucks Is A "Dirty Job"; Ad Watch: Ford Gives Chevy Suburban The Finger With New Expedition EL Ads[internal]

]]>
http://jalopnik.com/index.php?op=postcommentfeed&postId=241081&view=rss&microfeed=true